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10.02.2017

Rősler ensures the shotblast process is up to speed for a long standing , quality driven and progressive Foundry

Castings P.L.C. is a market leading UK iron casting and machining group. Their continued strength is largely as a result of investment in the latest technologies and manufacturing processes. ...More Information
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TuneUp - Plant modernization

RÖSLER TuneUp is THE ideal program for shot blast equipment modernization!


… to be up-to-date!

Productivity and efficiency – these are the omnipresent issues in our daily activities.
Especially technical progress is advancing rapidly, ceaselessly offering new chances and often unexpected potential. This demands continuous consideration of modernizing your machinery.
Our experience shows that, especially for blast machines with a high consumption of operating resources, retrofitting to the most recent state-of-art technology is rather essential.  


… to think economically!

But not only can RetroFit lower the consumption of operating resources. Longer life times also extend the spare part’s change intervals, which reduces maintenance efforts. So besides bringing substantial savings, RetroFit also gives way to new production capacities. 
 
… to be competitive!
The extracted resources are likely to generate crucial competitive advantages, enabling the expansion of your market share in an economical way.
In the future an ideal configuration of the production machinery, as well as the savings potential gained by low-maintenance and energy-efficient blasting systems will increasingly play a major role in all relevant enterprises.  

In preparation, TuneUp – RÖLSER’s RetroFit trademark – offers a wide range of systematic, as well as entirely individual solutions. The following pages and our brochure provide first insights and we’ll gladly make time to discuss your matters personally. 
… to focus on the future!

Turbines

Gamma 400 Turbine

 

Our innovative Gamma G and Rutten turbines bring an substantial increase of efficiency to your machine, as their intelligent blade design gives way to unprecedented potential:

 

Less costs for maintenance
up to 16 times higher wear resistance and service life of up to 40,000 oparating hours*

     Less processing time
up to 77% higher blast-efficiency and optimized operating-cycles*
Less energy consumption
up to 25% cost-savings and compliance to environmental policy*
   Less ressource consumption
up to 30% cost savings for blast-media and spare parts*

*Depending on the blast applications for which the conventional turbines are being used

We are confident to be able to optimize your existing shot blast equipment. Rösler TuneUp with guaranteed success. If you are not completely satisfied with the conversion, Rösler will re-mount the original blast turbines free-of-charge within a specified time period.


The blast turbines are at the center of every shot blast machine. They determine the blast results, are normally the biggest users of consumables, like wear parts, and require intensive maintenance. With our broad turbine portfolio we can offer the optimum solution for practically any shot blast application.

Gamma G turbines – designed for easy maintenance

Gamma G Turbines
  • Specially designed curved blades offer very high media throwing speeds, precise blast patterns and an extremely high efficiency
  • Compared to conventional turbines up to 15% higher energy efficiency
  • Throwing blades made from forged tool steel offer a very high wear resistance
  • Simple change of the rotational direction of the turbine
  • Both sides of the throwing blades can be utilized
  • Depending on the used blast media, up to 3 times higher overall blade life
  • Easy replacement of the throwing blades by simple removal of the side turbine lid

RUTTEN turbines – for a longer life

RUTTEN Turbines
  • Specially designed curved throwing blades offer very high media throwing speeds, precise blast patterns and an extremely high efficiency
  • Compared to conventional turbines up to 25% higher energy efficiency
  • Throwing blades made from highly wear resistant alloys offer an exceptionally long blade life
  • Both sides of the throwing blades can be utilized
  • Simple change of the rotational direction of the turbine
  • Depending on the used blast media, up to 10-16 times higher overall turbine life

HURRICANE turbines – for many applications

HURRICANE Turbines
  • Available as cast, tool steel and hard metal version
  • Trouble free conversion from one material version to another, thus easy adaptation to changes of the shot blast process
  • Modern single disc turbine requires fewer parts and is easy to maintain
  • “Smart” design without any internal screws

EVOLUTION turbines – for very high media quantities

EVOLUTION Turbines
  • The special design of the turbine body allows a maximum of media throughput                                     
  • Twin disc turbine guarantees a precise “hot spot” for a more efficient shot blast process
  • “Smart” design without any internal screws
  • Turbine can run clockwise and counter clockwise

Special system components

By utilizing special system components from our product range you can quickly optimize your overall shot blast process, reduce your costs and increase the productivity of your shot blast equipment.

Magnetic separators

Magnetic separators

Magnetic separators are used to remove non-magnetic particles, e.g. sand, from steel blast media to reduce turbine wear. With Rösler magnetic separators the amount of sand in the blast media can be reduced to 0.1%.


Media replenishment

Media replenishment

Media level sensors in the media hopper activate a pneumatic valve to replenish the media hopper with fresh blast media from a special storage hopper. The replenishment of lost blast media guarantees a constant media operating mix.

Wear linings

Wear linings

Our special, patented wear liners for the blast chamber offer another opportunity to reduce your operating costs. They can be easily installed and replaced and offer an exceptionally long uptime. This helps prevent expensive refurbishment work on your blast chamber. By simply rotating the wear plates, their overall uptime can be practically doubled.

Automatic adjustment of the blast pattern

Automatic adjustment of the blast pattern

When different work pieces must be shot blasted with different blast programs, the adjustment of the blast pattern can yield a significant process improvement. The blast pattern adjustment is activated through the PLC program and will result in an increased productivity.

Screen decks

Screen decks

Large particles in the blast media like screws or other metal parts can seriously damage or even destroy a turbine. The screen deck is installed in front of the inlet spout of the turbine. It catches any larger particles, before the media flows to the turbine. These particles can be discharged by simply removing a plate in front of the screen deck.





Hotline

Tel. 09533 924-795
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