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效率最高的创新喷砂解决方案,实现光滑完美表面

产品概述 Solution Finder

用途广泛且满足各种需求

我们的抛丸设备在表面处理领域功能全面,其涵盖去毛刺、除鳞、去砂、除锈、打毛、消光、圆边、固定以及喷丸硬化等功能。这是因为表面的功能和外观不仅是技术产品的重要质量标准,它们也其在市场上的成功做出了重大贡献。。因此,表面处理在大多数情况下是不可避免的,必须作为一个额外的增值步骤纳入现有的生产过程中。

很少有技术工艺能像喷砂技术那样用途广泛,特别是对于金属表面。Rösler 设备也可以处理矿石材料,如水泥、沙石,以及玻璃、纺织品、木头和塑料。

 

我们为您提供智能、灵活、个性化的定制服务

Rösler 拥有大量的产品设备供您选择,不论是精密压缩空气的抛丸设备还是高效涡轮抛丸设备。涡轮抛丸设备的特点是耗能少、作用范围广、表面均匀(即所谓的“热点”)。喷射式和压力式抛丸设备的强项在于既可以自动化运转,也可以手工操作,可以用于小面积、点状作业。此外,还可以使用高磨蚀性的丸料,如刚玉、碳化硅、玻璃珠甚至细小的塑料颗粒。而在涡轮喷砂系统上,只有在特殊情况下才能使用这些丸料。

不仅如此

您选择了我们的设备,就代表着我们的整个产品世界将不断为您提供全方位服务。我们为您提供所有零部件、周边解决方案以及服务,并且根据您的要求进行优化和个性化定制。其中包括:

  • 我们遍布全球的行业专家与世界各地的分支机构合作,为客户提供最佳咨询服务
  • 使用最先进的模拟解决方案,来模拟并最终优化设计高要求的喷丸工艺
  • 数字化工艺监测,实现更稳定和经济的过程
  • 享受专业咨询服务,并在我们的全球客户体验中心进行测试
  • 最先进的生产车间,垂直化生产范围独一无二
  • 抛丸设备的售后服务,包括个性化定制维护合同和改造咨询服务  
  • 本公司服务和应用工程师在全球现场提供支持
  • 我们的 Rösler 学院对您的专业人员进行培训和进修

我们为您提供全方位的无忧套餐。这是我们与众不同,并让您具备独占鳌头的优势!

我们为您定制个性化流程——专业化定制

2021 - Rösler Untermerzbach

凭借我们多年积累的工艺技术专长,快速识别复杂系统组合的专业能力,以及在我们全球客户体验中心完成的无数次测试和模拟,我们有能力可靠地找到满足您各种要求的最佳解决方案。我们为客户提供最高水平的质量和经济效益,使他们拥有决定性的竞争优势。我们出货的90%的喷砂设备是为满足客户的个性化需求而设计的。我们几乎涉及到每一个行业。对于航空航天和汽车行业,我们法国的子公司也是该行业中的佼佼者。您知道吗,我们也在开发喷丸强化领域的特殊解决方案?

 

由于表面处理的经济效益和成本效益取决于设备技术的设计以及工艺,我们使用最现代的多物理场模拟软件来优化和锁定喷砂工艺和设备技术的设计。其结果就是为您带来显著的附加值:加工效率更高、速度更快、磨损更少、成本更低,并在喷砂过程中优化除尘。

创新、耐用、高效——为您提供最强动力

我们抛丸设备的特点在于使用寿命长、维护工作量少和具有创新功能。

这不仅仅是表面工夫,而是给您带来真正的附加值。我们的抛丸室厚度(10毫米,而不是市场上常见的8毫米),在吊钩式抛丸设备内的两侧可使用单独更换的锰钢板,以及流体优化空气分级器可使设备和磨料高效地运转。我们还非常重视降低机器连续操作的任务复杂性,从而优化人机工程学和用户友好性,用最现代化的控制结构简化操作。

然而,每台抛丸设备的核心是其涡轮机(抛丸器)。最近几年里,我们投入了大量精力来深入开发这一决定性设备组件,我们的 Rösler 专利涡轮技术能够为您带来决定性竞争优势。我们的伽马涡轮机能在相同的能量输入的情况下将功率最多提高 20%。此外,两侧双用叶片还可以减少高达 30% 的运营成本。

数字化和过程监控在抛丸技术领域也发挥着越来越重要的作用。我们的 Rösler Smart Solutions 能够为客户过程监控的各个领域提供数字化解决方案。从零件质量到运行参数分析,再到预测性检修。最终,您能对偏差和故障更快作出反应,主动监测,减少您的问题处理成本,在商业中享有更多优势。

 

 

 

涡轮机抛丸设备

压缩空气抛丸设备

湿式抛丸设备

塑料抛丸设备

What are the key points about shot blasting?
A look at frequently asked questions.

Shot blasting is an essential technology for surface treatment or surface finishing. As such it offers numerous methods for the mechanical refinement of surfaces. There are dry shot blasting processes as well as wet systems, utilizing a mix of blast media and water or pure water. Dry shot blasting is generally used for surface texturing, deburring, striping of paint and other coatings, de-rusting, de-sanding, descaling and, last but not least, shot peening. Wet blasting is by and large a particularly gentle surface finishing process. Typical applications are the gentle surface cleaning of delicate components, light edge radiusing of, for example, tools and the creation of decorative surface finishes. In shot blasting processes the abrasive is thrown at the work piece surface with speeds of up to 170 m/s. The kinetic energy required for accelerating the blast media in dry blast systems is generated by blast turbines (blast wheels) and compressed air, whereas in wet blast systems high-pressure pumps are utilized. The blast results generally depend on the machine type, the process parameters and, above all, on the type and size of blast media used for specific shot blasting operations.

  • In the turbine shot blasting technology the high rotational speed of the so-called blast wheels, also known as turbines, is used for accelerating and throwing the abrasive onto the work piece surface. The most common applications for turbine blast machines are de-rusting, deburring, descaling, de-sanding and surface texturing (making a surface rougher).
     
  • Compressed air blasting is ideal for targeted blasting of relatively small surface areas. It also allows the use of particularly abrasive mineral blast media. Compressed air blasting is also the preferred technology for shot peening.
     
  • In wet blasting systems a mix of blast media and water (a so-called “slurry”) is accelerated by a high-pressure pump. In high pressure water jet blasting a water jet is generated with a pressure of up to 4.000 bar (58.000 psi). Wet and high-pressure water jet blasting are frequently employed in the aerospace industry.
     
  • “Shot peening”, a special shot blasting method, is primarily utilized in the automobile and aerospace industry for components exposed to dynamic operating loads. “Hammering” the work pieces with blast media generates a residual compressive stress in the top surface layers. This increases their resistance against bending and tensile stress  and significantly extends their service life.
     
  • Plastic deflashing, another special shot blasting method,  is used for de-flashing and deburring of plastic components like duroplastic and some thermoplastic materials. Generally, plastic de-flashing systems demand considerably less energy, and they utilize  specialized, rather soft blast media.
Blast media types for shot blasting systems

Selection of the most suitable blast media for a given shot blast operation is one of the most important decisions in the process development. The users can choose from a broad range of blast media, some of which can fulfill the same shot blasting tasks. Important selection criteria are the desired blast results, the  expected wear rate of the equipment and the cost efficiency of the blast media.

The currently used blast media can be classified as metallic, natural or synthetic mineral materials, natural or synthetic organic materials as well as liquid and gaseous media.
The most common media at a glance:

Metallic media made from iron and steel for shot blasting machines

Metallic media made from iron and steel:

  • Steel shot (round), steel grit and chilled iron grit are ideal for aggressive surface cleaning, de-rusting, de-scaling, de-sanding, deburring, surface texturing, creating a mat finish and shot peening (only spherical media). They can be used in turbine blast machines as well as in compressed air suction (injection) or pressure blast systems.
  • Cut wire blast media in different shapes (cylindrical, rounded edges, nearly round or completely round) are used for general cleaning, de-rusting, de-scaling, de-sanding, deburring/slight edge radiusing and, frequently, shot peening. Cut wire media are suitable for turbine as well as compressed air suction (injection) and pressure blast systems.
Stainless steel blast media for shot blasting systems

Stainless steel blast media:

  • Cast stainless steel shot (perfectly or partially round) and grit are suitable for surface cleaning, de-scaling, de-sanding, deburring/slight edge radiusing, surface texturing, creating a mat finish and shot peening (only spherical media). They can be used in turbine as well as compressed air suction (injection) and pressure blast systems.
  • Cut wire stainless steel media (cylindrical, rounded edges, nearly round or completely round) are used for de-scaling and, frequently, shot peening. They can be used in turbine as well as compressed air suction (injection) and pressure blast systems.
Mineral – non-ferrous blast media for shot blasting machines

Mineral – non-ferrous blast media:

  • Brass swarf, small brass pellets, brass cut wire, aluminum granules, aluminum cut wire, zinc granules and zinc cut wire are used for surface cleaning and deburring. They can be used in turbine as well as compressed air suction (injection) and pressure blast systems.
Natural mineral blast media for shot blasting machines

Natural mineral blast media:

  • Garnet, soda, potassium sulfate and quartz sand are suitable for paint stripping, de-scaling, de-rusting. surface cleaning, creating a mat finish and deburring. They can be used in compressed air suction (injection) and pressure blast machines as well as in wet and high-pressure water jet blast systems. However, in case of quartz sand this is only partially true: In many countries, also in Germany, the blasting with quartz sand is prohibited, because it represents a serious health hazard in the form of silicosis lung disease.

Which shot blast machine is most suitable for treating certain work pieces must be determined individually for every application. But the shot blast system as such is only one factor of many. The user must also decide between processing of complete batches of small to very small, mass-produced parts or single piece processing. Typical batch systems are tumble belt machines and multi-tumblers. Spinner hanger blast machines can be used for single piece as well as batch processing of somewhat larger work pieces. 90 out of 100 blast machines leaving our factories are custom engineered to precisely meet the customer requirements. Most common are roller conveyor and wire mesh belt shot blast machines, which can be used for a wide variety of shot blast applications.

Rösler sells mostly wheel, respectively, turbine blast machines. Whenever large surface areas must be treated, they represent the most cost-efficient solution. Moreover, with turbine blast machines the capital expenditures and operating costs in relation to the achievable throughput are relatively small.

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