振动光饰
Best of German Industry 2024
产品

全球光饰解决方案,
为您打造光滑产品

产品概述 Solution finder

用途广泛,满足各种使用要求

Rösler的光饰技术可用于超过 1,000 种表面加工用途。无论是金属、塑料、陶瓷还是木材等材料,也无论是除毛刺、除油脂、除锈或是抛光等技术,Rösler的光饰设备用途非常全面,没有任何材料工艺限制,让用户安全并且放心地用于例如航空、医疗器械、汽车行业或珠宝首饰、硬币等各种各样的行业。在当下,每一个工件都会出于功能或美学考虑而需要表面处理。因此,我们的振动光饰技术是来源于自然的技术,在添加磨料和化合物的情况下模拟大自然河床中的沙子、水和鹅卵石之间的摩擦动作,从而对表面进行光饰处理。

此外,较之于竞品工艺,振动光饰技术具有许多优点,即通过各种工艺的搭配组合,可同时执行多个工作步骤。因此,加工过程时间显著缩短、更节约资源,且经济效益更高。

 

 

我们为您提供一站式服务——工艺辅助产品

作为振动研磨领域的市场和技术领导者,我们提供各种各样品类齐全的光饰设备。我们的产品品类齐全,其中也包括坚固耐用的全能产品。如拖拽式光饰机、冲浪式光饰机、,以及自动化联动设备等其他的全自动高精准设备。

您选择了我们的设备,就代表着我们的整个产品世界将不断为您提供全方位服务。其中包括为您提供所有零部件、周边解决方案以及服务,并且根据您的要求进行优化和个性化定制

如:

  • 本公司开发/生产的约 15,000 种工艺介质
  • 匹配的周边设备,如可持续性干燥解决方案、节约资源的离心机技术,或工业清洗设备
  • 数字化工艺用水监测,实现更稳定和经济的过程 
  • 享受专业咨询服务,并在我们的全球客户体验中心进行各种测试
  • 个性化定制服务合同
  • 本公司服务和应用工程师在全球现场提供支持
  • Rösler 学院对您的专业人员进行培训和进修
  • 最先进的生产车间,垂直化生产中的佼佼者

我们为您提供的所有一站式工艺辅助产品全都出自于本公司,这就是我们引以为傲,并且也能让您具备独占鳌头的优势!

我们为您定制个性化流程——专业化定制

Costumer Experience Center in Untermerzbach

拿厨艺来打个比方:仅仅知道如何正确地使用食材并不能成为大厨。只有结合适当的经验、各项配料的用量恰到好处,才能呈现出最佳的结果。当然,我们的振动光饰技术也是如此。 

过去 80 年里,Rösler 公司在振动光饰技术方面积累了丰富的经验,当然作为客户,您也可以从中受惠。我们在全球客户体验中心,为各行各业进行了数万次试验,这一点对我们工艺技术的持续发展至关重要。秉承着本公司“Findig a better way”的理念,不论是标准流程、特殊解决方案还是高度自动化的生产单元,我们都能轻松掌握,因此我们希望成为贵司质量和经济效益方面的优势,凭借我们全球独特的服务组合,为您的表面加工带来最佳效果。

Rösler 为您带来附加价值——动态发展、可持续性、经济效益

不计其数的振动光饰工艺以及如今运用于全球各地的各种设备,都是由我们定制,并满足特定的客户要求。

例如,许多高科技行业在对复杂的、高质量的精密部件进行精加工时,都依赖于 Rösler 表面修整器。我们的六轴关节臂机器人能够对工件进行工艺可靠、经济可行和可重复的精加工,在从前,这类工序对其中一部分只能由手工完成。

从资源保护的角度来看,对工艺用水进行生态化合理利用也变得越来越重要。由于我们在机器技术和工艺介质(磨料、化合物和工艺用水净化器)方面的不断发展,现在几乎所有的振动光饰工艺都可以与 Rösler 工艺用水系统实现联动,利用循环系统技术对振动光饰过程中产生的工艺用水完全回收利用。您也可以采用本公司新设立的品牌 Rösler Smart Solutions 旗下的数字化工艺用水管理系统,该系统在任何时间任何地点都可以对产品工艺进行检测,并且在必要时为您快速提供简单易行的最佳处理建议。

我们的 RT Euro-DH 旋转干燥器也能够大幅提高振动光饰过程中的可持续性。我们为这个最新规格的产品配备了新开发的热块加热元件,可节省高达40%的能源,从而为您提供一个以环保和可持续方式进行振动光饰的完美解决方案。

What are the key points about mass finishing?
A look at frequently asked questions.

Mass finishing, trowalizing and vibratory finishing are different terms that describe the same technology, namely the mechanical surface finishing of components. This technology is using polishing or grinding media (frequently also called “chips” or “tumbling stones”) and, usually, a liquid additive (a mix of water and a chemical compound) in special equipment such as vibratory, centrifugal force or drag/surf finishing machines. A similar process is tumble finishing, in which the material is removed without vibration and only by a rotational movement.

During mass finishing process, the machines set the media and work pieces in motion causing a constant “rubbing” action. The resulting – more or less pronounced – abrasion removes material from the work piece surface and, thus, produces the desired deburring, smoothing, polishing or cleaning effect.

Mass finishing is employed across a wide range of industries. For example, it is used for treating single large components, such as automotive wheels or large ship propellers. But it is equally effective for the consistent, economical and easily controllable surface finishing of large batches of smaller work pieces.

In the most common finishing machines the motion of media and work pieces is induced by vibration: Together with suitable grinding or polishing media, made from plastic or ceramic, the raw, untreated  work pieces are placed into a round or rectangular processing bowl. An electric motor with attached imbalance unit(s) induces a vibration into the bowl and causes the constant rubbing of the media against the work pieces. This results in the removal of material from the work piece surface. Through the addition of, mostly, liquid chemical compounds additional surface effects like corrosion protection, degreasing or general cleaning, can be achieved.

The most popular mass finishing machines for processing large volumes of non-delicate work pieces are rotary vibrators, which are available in different versions and sizes. They allow the finishing of practically all work pieces made from a variety of different materials, provided they are not too big and not fragile. For processing long, relatively bulky work pieces tub vibrators with a rectangular processing bowl are available. Compared to vibratory equipment special mass finishing  systems like centrifugal disk finishing machines as well as drag and surf finishers offer a significantly higher processing intensity. They allow the finishing of difficult-to-machine materials in surprisingly short cycle times. For example, surf finishing, optimized by Rösler, is the most intensive mass finishing technology available in the market. Compared to vibratory systems, surf finishing is up to 50 times more intensive. Another benefit of drag and surf finishing is that the work pieces do not touch each other during the entire finishing operation. This is especially advantageous for treating extremely delicate components such as orthopedic implants and jet engine parts.

  • Deburring
    Many users employ the mass finishing technology primarily for deburring, i.e., the removal of sharp edges, material overflow in the form of flashes and general edge imperfections produced by previous manufacturing steps. Most of the time, further downstream manufacturing operations are only possible after the work pieces have undergone a mass finishing operation, frequently called “trowalizing”. With suitable grinding & polishing media and compounds practically all materials, even work pieces made from plastic, wood and rubber, can be treated.

  • Polishing

    Polishing is one of the most important applications for mass finishing. The polishing goals can be of a purely esthetic nature, but they can also be functional, for example, the reduction of friction. Polishing is characterized by minimal abrasion, which removes very little material but makes the work piece surface extremely smooth and shiny. Particularly glossy surfaces are achieved by utilizing different media in combination with special polishing agents like pastes in multi-step processes.

  • Surface cleaning
    Removal of dirt, oxide layers and other contaminants from the work piece surface. Like other surface treatment operations, cleaning is in many instances an essential pre-condition for safe and effective downstream manufacturing operations. For example, deep-drawn components are covered with oil and grease and must be cleaned, before they can be further processed. Mass finishing is also used for somewhat unusual applications like cleaning cutlery in large-scale gastronomical operations or cleaning and polishing of coin blanks.

  • Edge radiusing
    Edge radiusing, a particularly intensive type of deburring, is another important application for mass finishing. Sharp edges as well as burs are usually generated in previous manufacturing operations. Radiusing (rounding) such sharp edges produces many positive effects: It helps to reduce the wear of down-stream manufacturing equipment and reduces the risk of injury during assembly operations. Furthermore, it increases the usable life of the respective components. And, if the components are coated, it improves the durability of the coating.

The mass finishing technology is at home in nearly all industries. Among others it is used in:

  • The automobile industry for deburring, surface smoothing and polishing of transmission components, piston rings or bearing parts; also for surface refinement of visible items and automotive wheels.
     
  • In the aerospace industry for deburring and smoothing of turbine blades and other high-precision components.
     
  • In medical engineering for polishing orthopedic implants, like hip and knee joints, and surgical instruments.
     
  • In machine building for surface refinement of tools, bearing components and machinery assemblies.
     
  • In the jewelry industry for smoothing and polishing trinkets made from precious metals.
     
  • In electronics for surface treatment of housings and electrical contact areas.

您想把您的表面处理效果做得更好吗?
我们很乐意帮助您