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Aerospace, Part 2 – Innovative Finishing for Aerospace components

The aerospace industry demands high repeatability and adherence to strict production tolerances. As we discovered in Aerospace, Part 1, Rosler Metal Finishing’s surface finishing technology delivers the precision needed for aerospace components both large and small. For complicated gear components, we turn to our drag finishing systems for exact results every time. Small to medium size structural aircraft parts Characterized by its sturdy design and numerous technical features, Rosler Metal Finishing’s drag finishing systems are ideal for high value and sensitive parts such as aerospace components that cannot touch each other during the finishing process.

A Year in Review – Top Blog Posts from 2019

At Rosler, we believe in helping our clients in unique markets find a better way to finish and process their products. According to Grand View Research, Inc., the global structural steel market is expected to reach USD 140.4 billion by 2025. It is projected to expand at a CAGR of 5.6% during the forecast period. Increasing construction spending in emerging economies is projected to drive the demand for structural steel. Maybe that’s why our top posts this year included a series on Structural Steel. Enjoy the following recap. 5. Optimal Media Mix, Part 1 – Identifying and Maintaining Proper Levels The best mass finishing equipment is useless without the proper media. That’s why the experienced engineers at Rosler Metal Finishing pair their quality equipment with the right type and amount of media to achieve consistent results. Media comes in all kinds of shapes and sizes Understanding how your machine, the work pieces it is finishing, and the selected media will interact is key to delivering an optimal finish each cycle. Doing so requires understanding why media levels are important, determining and tracking levels, and evaluating media consumption to avoid issues. Read more about identifying and maintaining proper levels with your media levels. 4. Structural Steel FAQ, Part 7 – Comparing Commonly Used Blast Machines Steel construction and steel trade , shipyards and ship building , and heavy equipment and machinery building rely heavily on specially designed shot blasting machines to prepare their components. Rosler Metal Finishing expertly designs shot blasting machines for these industries and others to descale, clean, and prepare structural steel for surfaces for end-use. The particulars of each machine largely depend on the size and shape of the specific components in need of preparation. This installment of our Structural Steel FAQ series answered: What are the most commonly used blast machines for structural steel surface preparation and how do they compare? Learn more about the commonly used blast machines for structural steel surfaces. 3. Structural Steel FAQ, Part 4 – Evaluating the Presence of Dust As an expert in the surface finishing industry, Rosler Metal Finishing knows that all the expertise in the world won’t do any good if the surface of the work piece is not properly prepared. When it comes to structural steel, we receive many frequently asked questions about preparation. This installment of our Structural Steel FAQ series answered: How is the presence of dust on shot blasted structural steel components evaluated? Learn more about how to evaluate the presence of dust. 2. Using Vibrascope to Measure Amplitude V. Frequency in Vibratory Bowls Example of vibratory drive When it comes to mass finishing, amplitude and frequency require balance and careful consideration. Amplitude is a measure of movement and intensity while frequency refers to the rate of repetition. The wrong amplitude, for example, if it’s too low, can create a lackluster finishing results and longer processing times. If too high it can cause unnecessary wear and tear on the machine. Read more on using vibrascope to measure amplitude v. frequency in vibratory bowls. 1. Structural Steel FAQ, Part 3 – Evaluating Rust and Mill Scale Pre- and Post-Blast Surface preparation can account for up to 40 percent of structural steel painting and repainting jobs. As Rosler Metal Finishing’s Structural Steel FAQ series has already established, the life of anti‐corrosion coatings on a steel surface depends to a large extent on how thoroughly this surface has been prepared for painting. Application of anti-corrosion paint in a preservation line blasting system Properly evaluating the surface of structural steel surfaces for coating before and after shot blasting will help balance the cost of preparing, repairing, and monitoring structural steel throughout its impressive lifespan. This installment of our Structural Steel FAQ series answered: How are rust and mill scale evaluated pre ‐ and post ‐ blast? Learn more about how rust and mill scale are evaluated pre- and post-blast. The Rosler Way True to our motto of “finding a better way…” Rosler considers all inputs and outputs of your process. We offer experienced finishing engineering and an entire range of surface finishing equipment and consumables (media and compound) to ensure that the entire process is optimized. Whatever your surface finishing needs are, you can count on Rosler Metal Finishing to find a better way. Contact us today to start the conversation.

Plastic deflashing

Machines for plastic deflashing The way to deflashing thermoset and highly filled thermoplastic workpieces leads through advanced solutions from Rösler. In meaningful practical tests, we always find the optimum solution for a wide range of requirements. In addition to deciding on a specific processing method, this also includes selecting the right additional components and processing equipment. The compact solution for the all-round and effective processing of drum-compatible thermoset and highly filled thermoplastic workpieces. Discover product The blast media in this system uniformly and reliably captures even the smallest bulk material parts - thanks to the unique "Multi-Tumble" effect. Discover product High-performance system for non-contact blasting in continuous operation with up to four turbines for the continuous processing of plastic workpieces. Discover product From manual blasting to fully automatic process - proven system with many additional options for a wide range of applications. Discover product Particularly suitable for deburring sensitive workpieces with complex geometries - can be operated as an injector or turbine blast machine. Discover product previous next If you have any questions about your individual requirements, please do not hesitate to contact me. send Inquiry Thomas Gundermann Sales and Project Engineer t.gundermann@rosler.com +49 9533 924 540

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Process engineering is more than the sum of systems

YOUR PARTNER We make our solutions your thing We focus on surface technology – with the overall process in mind Ideal solutions are more than the sum of system, consumables, and processing methods. They must fit the overall process of our customers and take into account the individual value chain as well as the production environment. In doing so, we strive to embed the surface finishing process into the production chain as smoothly as possible and with as little logistical and personnel effort as possible. In the first step, our experts will help clarify your production conditions and expectations on site and record the results in standardized questionnaires. At this point, we can determine whether we can offer you further process steps in addition to pure surface finishing (e.g., in the area of parts cleaning, process water treatment, or process automation). Clear aspiration: we deal with challenges before they become problems and consider all eventualities. It is then only a matter of the actual surface finishing process. For many decades, we have prided ourselves on the reliable and proven work of our experts in the CEC. Modern digital tools such as simulation technology now enable us to shorten the complex and time-consuming series of tests. In shot blasting in particular, we can use digital twins to transfer real processes completely into the virtual and thus considerably reduce the costs of process finding – all while increasing effectiveness. In order to provide you with a customized offer, we use numerous analog and digital means, which we combine in process engineering. Process engineering becomes particularly exciting when the steps upstream and downstream of surface finishing are fully automated. At the interface of robotics and surface processing, we at Rösler have set new standards – particularly in mass finishing – and can now offer the highest degree of automation on the market. For this purpose, we use the synergies of a company that is active worldwide in research and development. For the complete automation of production lines, we cooperate with our colleagues from Rösler France, who specialize in robotics and automation. Thanks to our many years of experience in surface processing, we know that only holistic solutions work – and we can implement them in a targeted manner by harnessing the power of the widely diversified Rösler Group. Perfect results – just right for you. Your parts in the best hands - see for yourself! send Inquiry

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