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Efficiently and thoroughly clean process

CLEANING, DE-OILING OR DEGREASING A clean proposition: how metal is efficiently degreased Degreasing and cleaning metal – what you need to know about industrial cleaning processes and industrial parts cleaning Industrial parts cleaning is a central element of modern manufacturing and plays a decisive role in quality, cleanliness, and purity across numerous industries. Many industrial manufacturing and production processes involve the use of oils, greases, coolant lubricants, or mold release agents – residues that remain on workpieces and components even when minimum quantity lubrication systems are employed. For downstream processes such as hardening, electroplating, coating, paint finishing, or other treatments to perform reliably, these contaminants and impurities must be completely removed. Processing target: absolute cleanliness A precisely tailored parts cleaning process ensures that components and workpieces meet the required cleanliness specifications. The objective of every industrial parts cleaning operation is the removal of contamination, particles, and residues in order to guarantee optimal results in subsequent processing and high-quality end products. A variety of cleaning methods and technical solutions are available for the industrial cleaning of such parts. These include mass finishing processes, ultrasonic cleaning, spray cleaning, and specialized cleaning systems equipped with nozzles and matched cleaning media. The selection of the appropriate process depends on the nature of the components, the required cleanliness specifications, and the specific application. Ultrasonic cleaning in particular offers significant advantages for sensitive components and complex geometries. By applying ultrasonic energy, even the smallest particles and contaminants can be reliably removed. Spray cleaning, on the other hand, is well suited for robust workpieces and high-volume production runs. Modern industrial parts cleaning increasingly relies on water-based cleaning solutions. Compared to conventional solvents, these processes enable environmentally responsible and cost-effective cleaning. At the same time, they reduce operating costs and improve safety for employees and operators. The broad range of cleaning technology solutions available today gives companies versatile options for a wide variety of cleaning tasks. In medical technology, the automotive industry, and high-quality metal processing in particular, stringent cleanliness requirements are critical to product quality – making high-performance industrial parts cleaning an essential process step. Industrial parts cleaning using mass finishing and shot blasting One of the key advantages of mass finishing is that multiple processing steps – such as cleaning, degreasing, deburring, and polishing – can always be performed within a single process, either simultaneously or in sequence, in the same system. This saves both time and cost while consistently delivering uniform, reproducible results. As an alternative to solvents, this type of degreasing and cleaning is typically free of isopropanol. Instead, the mechanical motion generated by the relative movement of the grinding media and workpieces actively enhances the cleaning performance of the consumables. The extensive range of cleaning products offers numerous advantages across a wide variety of applications. Non-ferrous metals in particular benefit from the removal of contaminants, resulting in a significantly improved surface appearance. When the term "parts cleaning" is used in the context of shot blasting , it typically refers to the conventional blast cleaning methods such as de-sanding, descaling, rust removal, and decoating. In these cases, the focus is not on removing lubricants and oils, but rather on stripping rust, molding sand, scale, and coatings from metal surfaces of all types, as well as removing adherent deposits such as dirt and dust. The goal is to expose the bare base material. These processes represent a core area of shot blasting technology and are widely adopted solutions across many industries that process metal parts – including foundries, structural steel fabrication, and raw steel production. Depending on the cleaning task at hand, different cleaning media, nozzles, and systems are employed. The right combination of cleaning technology, cleaning agents, and process parameters determines both the results achieved and the overall cost-effectiveness of the operation. FAQ: What do you need to know about industrial parts cleaning and component cleaning? Why is residue-free parts cleaning so important? The use of lubricants and coolant lubricants is indispensable in many production processes. They improve manufacturing performance, reduce wear, and ensure optimal processing properties. At the same time, however, they generate contamination that must be removed by effective parts cleaning prior to further processing. Only thorough industrial cleaning ensures that coatings, paints, or electroplated layers adhere reliably. Residues also frequently cause problems and quality defects during hardening and other downstream processes. Component cleaning and industrial parts cleaning therefore not only ensure clean workpieces, but also directly influence the quality of the finished products. Companies benefit from more stable processes, reduced scrap rates, and greater process reliability. What parts cleaning solutions does mass finishing offer? In mass finishing , cleaning is not a one-size-fits-all operation. In addition to deburring and surface finishing, workpieces can be cleaned and degreased simultaneously – allowing multiple processes to be combined in a single operation. The process is particularly well suited for the industrial parts cleaning of metals and sensitive components. Water is an integral part of the cleaning process. Specialized cleaners and cleaning agents are used in addition, targeting and removing contamination from the parts being processed. The mechanical action of the grinding media effectively dislodges particles, oil, and other contaminants from the surface. The combination of water, mechanical motion, and chemical additives enables efficient cleaning while maintaining high quality standards. Integrating parts cleaning into existing production processes offers numerous advantages. Companies save floor space, reduce operating costs, and eliminate the additional effort associated with separate cleaning systems. Effective cleaning for demanding workpieces For sensitive or complex workpieces in particular, combining multiple processes is a practical approach. Flat parts or geometries prone to nesting represent classic challenges for conventional cleaning methods. In such cases, combined solutions incorporating mass finishing and cleaning can prove more effective than separate systems. With precisely matched cleaning methods, even sensitive components made of aluminum or other metals can be cleaned gently and effectively. At the same time, corrosion and re-contamination of workpieces between individual processing steps are reliably prevented. What role do compounds and cleaning agents play? Compounds are an essential component of modern industrial parts cleaning. These specialized cleaners are added to the water and support the entire cleaning process in accordance with the respective requirements. Depending on the application and the type of contamination involved, different cleaning agents are employed: alkaline cleaners for degreasing specialized liquors for sensitive workpieces cleaning agents for the removal of particles and abrasive residues products for corrosion protection and bath maintenance cleaning media for surface brightening Selecting the right cleaning agents improves cleanliness, stabilizes processes, and enhances the quality of results. Cleaning as a standalone process Not every cleaning task is integrated directly into other machining processes. Many companies rely on dedicated cleaning systems specifically developed for industrial parts cleaning. These systems operate using various cleaning methods such as ultrasonic cleaning, spray cleaning, or immersion processes. Main cleaning and rinsing are key elements of the overall process sequence. Rinsing is frequently carried out in multiple steps to achieve maximum cleanliness of the parts through successive water exchanges. The development of modern cleaning technology is increasingly focused on energy-efficient solutions with reduced water consumption and lower operating costs. What role does process water play? Water plays a central role in many cleaning processes. Controlled water treatment and bath maintenance are critical to ensuring consistent results and high levels of cleanliness. Modern monitoring systems allow companies to continuously track the contamination level of the water as well as key process parameters. This enables cleaning media to be used for longer periods and helps reduce operating costs. Water recirculation and treatment also improve the sustainability of industrial cleaning operations and reduce the environmental impact. Cleaning processes in shot blasting In shot blasting , the primary focus is on the removal of rust, scale, molding sand, and other contaminants. By directing blasting media against the surfaces, foreign matter is reliably removed. The selection of appropriate nozzles, blasting media, and systems is determined by the material, the degree of contamination, and the requirements of the specific application. These processes are used on a regular basis particularly in general industry, structural steel fabrication, and foundry operations. Depending on the application and industry sector, the requirements for cleaning, cleanliness, and quality can vary considerably. Companies therefore develop tailored solutions for a wide range of workpieces, components, and products. Industrial parts cleaning as the key to quality Industrial parts cleaning is far more than just an additional process step. It is a decisive factor for quality, cleanliness, and stable production processes. With modern cleaning technology, matched cleaning agents, and innovative cleaning systems, even the most demanding challenges can be reliably addressed. Companies benefit from clean components, optimized processes, and high-quality end products. Whether metals, plastics, or sensitive components – the right industrial cleaning process lays the foundation for successful downstream operations and long-lasting products. Use the Solution Finder to find the right system for your processing method. Solution finder

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Ober-Überschrift Überschrift yhsdhsdh sgsagsag sagasg Personal data First name * Last name * Company * E-Mail * Your stay Arrival date * Please select February 23, 2027 February 24, 2027 Departure date * Please select February 25, 2027 February 26, 2027 Hotel reservation at Kloster Banz We arrange the room booking at Kloster Banz on your behalf. Accommodation costs are not covered by us and will be invoiced to you directly. Hotel reservation at Kloster Banz * Yes, please reserve a hotel room for me. No, I will arrange my accommodation by myself. * Required field Next step × Hotspot 1 Besuche unsere Website . Mehr Details anzeigen Hier steht der weitere, einklappbare Inhalt. Du kannst Text, Listen, Bilder und Links einfügen. Zusätzliche Info 1 Zusätzliche Info 2 Weiterer Punkt Mehr Details 2 anzeigen Hier steht der weitere, einklappbare Inhalt. Du kannst Text, Listen, Bilder und Links einfügen. Zusätzliche Info 1 Zusätzliche Info 2 Weiterer Punkt × Hotspot 2 Hier ein weiterer Link: Angeklickte Seite mit viel text Details anzeigen Weitere Informationen und Details, die ausgeklappt werden können. Detail A Detail B Detail C Subheadline Headline Text Link Headline Voice of Customer kurzer Infotext zum Inhalt LINK ZUM VIDEO kurzer Infotext zum Inhalt LINK ZUM VIDEO kurzer Infotext zum Inhalt LINK ZUM VIDEO kurzer Infotext zum Inhalt LINK ZUM VIDEO × Voice of Customer kurzer Infotext zum Inhalt LINK ZUM VIDEO kurzer Infotext zum Inhalt LINK ZUM VIDEO kurzer Infotext zum Inhalt LINK ZUM VIDEO × Voice of Customer kurzer Infotext zum Inhalt LINK ZUM VIDEO kurzer Infotext zum Inhalt LINK ZUM VIDEO × Das Direct Feeding System (DFS) ermöglicht die direkte und automatisierte Pulverversorgung eines einzelnen EOS SLS-Drucksystems der Serien P3 oder P7 in [DH1] Kombination mit der AM Solutions F1. Die F1 stellt das aufbereitete Pulver bereit, das in der angeschlossenen PolyBox als Materialvorrat zur Verfügung steht. Das DFS übernimmt als Ventil- und Verteilereinheit die kontrollierte Befüllung des Druckers und führt das Pulver über ein fest installiertes Rohrleitungssystem automatisiert zum Drucker. Dadurch entfällt die manuelle Zuführung des aufbereiteten Pulvers. [DH1] Wollen wir dies so benennen oder nur von EOS SLS Druckern sprechen, wie in der Pressmeldung? Für eine zuverlässige Pulverförderung sorgt ein geerdetes Aluminium-Rohrsystem mit optimierten Rohrbögen, das Materialtransporte über Distanzen von bis zu 15 Metern ermöglicht. Die steckbare Verrohrung lässt sich flexibel an unterschiedliche Produktionslayouts anpassen und reduziert den Installationsaufwand. Integrierte Sensorik und speziell entwickelte Einfüllstutzen gewährleisten eine kontrollierte Pulverübergabe, ohne dass ein direkter Signalaustausch zwischen DFS und Drucksystem erforderlich ist.

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PRODUCTS Innovative blasting solutions with maximum efficiency for your perfect surfaces product overview Solution Finder Unlimited applications – no matter what your requirements Our shot blasting machines offer you almost unlimited options for surface finishing: from deburring, descaling, de-sanding and rust removal to roughening, cosmetic blasting, smoothing and edge rounding all the way to shot peening. After all, the functionality and aesthetics of surfaces are not only an important sign of quality for technical products, they also contribute significantly to their success on the market. Surface finishing is therefore nearly always essential and has to be integrated into existing production processes as an additional, value-added step. Not many technical procedures have such a variety of uses as shot blasting, especially when it comes to metal surfaces. However, other materials, such as concrete, sandstone, glass, textiles, wood and plastics, can also be processed with machines from Rösler. Intelligent, flexible, individual – our offer to you The range of machines from Rösler includes systems for precise compressed air blasting, wet blasting, as well as turbine blasting with highly efficient turbines, also known as blast wheels. Turbine shot blasting machines, or wheel blasters, are particularly well known for their low energy consumption, large blast coverage area, the so-called “hot spot” and achieving uniform surfaces. Injector and pressure blasting systems are especially suited to small area applications and precision tasks, both automated and manual. They also allow the use of highly abrasive media, which cannot usually be used in turbine blasting machines, such as corundum, silicon carbides, glass beads and fine plastic granulate. Turbine blasting machines Compressed air blasting machines Wet blasting machines Plastic deflashing machines That’s not all Choosing a machine from Rösler isn’t the end of your journey with us. As your partner, we offer a unique product range that covers everything you need for your surface finishing applications: Optimal customer support from our worldwide industry experts together with our sites around the globe Use of state-of-the-art simulation tools to simulate and optimize challenging blasting processes Digital process monitoring for even more reliable and cost-effective processes Expert advice and testing in our worldwide Customer Experience Centers State-of-the-art manufacturing sites with a unique in-house production range After sales service for shot blasting machines, including individual service contracts and retrofitting advice Worldwide support from our own service and application engineers on site Training and professional development opportunities for your employees in our Rösler Academy We offer you a complete, stress-free package. That makes us unique and you successful! Professional & individual – we develop your custom process Thanks to our technical process knowledge developed over many years, our ability to quickly understand complex systems and the large number of tests and simulations carried out in our worldwide Customer Experience Centers , we are in the position to reliably find the best solutions for your requirements. We offer our customers the best possible quality and cost-effectiveness and therefore provide decisive competitive advantages. 90 percent of the shot blasting machines that leave our factory are customer-specific individual solutions. We feel at home in almost every sector. Our branch in France is also a top specialist for the aerospace and automotive industries. Did you know that we also develop customized shot peening solutions? In surface finishing, the design of the machine and the process used determine the effectiveness and cost – that’s why we use the latest multiphysics simulation software to optimize and design the blasting processes and the machine technology. You benefit from significant advantages: more effective and quicker processes, less waste, reduced costs and optimized dust extraction for shot blasting. Innovative, durable, efficient – maximum power for you Our shot blasting machines boast a long service life, low maintenance requirements and innovative features. These are not just nice words; they translate into real added value for you. For example, 10mm blast room wear liners instead of the market-standard 8mm, spinner hanger blast machines with manganese plates that are usable on both sides and individually replaceable and highly efficient and effective blast media processing thanks to flow-optimized air separator equipment. We also focus on user-friendly ergonomics with lower working heights for our continuous belt blasting machines as well as easy operation through state-of-the-art controls. The heart of any shot blasting machine is its turbines (blast wheels). Over the last few years, we have put a lot of effort into further developing these key system components and our patented Rösler turbine technology gives you a decisive competitive edge. Our Gamma turbines enable you to increase performance by up to 15 percent for the same energy input. In addition, using both sides of the throwing blades can reduce operating costs by up to 30 percent. Digitalization and process monitoring also play an increasingly important role in the field of shot blasting. With Rösler Smart Solutions , we offer our customers a digital solution for all areas of process monitoring. From the quality of the components, to analyzing the operating parameters and even predictive maintenance. Finally, you are able to respond quicker to problems and faults, use active monitoring, reduce your processing costs and lots more. Turbine blasting machines Roller conveyor blast machines A roller conveyor blast machine is perfectly designed for processing long workpieces in a continuous process. Discover product Preservation lines Highly complex giants for the processing of steel sheets or profiles. The heart is a roller blast machine with up to eight high-performance turbines. Discover product Wire mesh belt blast machines With up to eight turbines, this powerhouse is a multi-talent for machining long, flat or voluminous parts - economically and reliably. Discover product Spinner hanger blast machines Heavy, large-volume and massive parts are suspended from cross beams in these systems and processed in batches or in a continuous process. Discover product Multi-Tumbler Thanks to specially shaped ribs, pyramid-shaped drum base and gap-free design, the Multi-Tumbler blasts innovatively, quickly and thoroughly. Discover product Tumble belt blast machines Derusting, descaling or roughening in a continuous or batch process: Troughed belt shot blast machines are suitable for all robust, drum-type workpieces. Discover product Turning chamber blast machines The best solution for machining larger workpieces with sometimes complex geometries - largely based on the principle of single-part machining. Discover product previous next Compressed air blasting machines RSK Blasting cabinet Flexible and compact: We offer our blast cabinets in injector or nozzle blasting versions and with many expansion modules. Discover product VB-Systems Robust and variable plant system, ideal for manual blasting operation and expandable with many features for comfortable and ergonomic working. Discover product AST-Systems Compact robotic blast machine with motorized, swing-out turntable for external and internal machining with various tools. Discover product ARD-Systems Automated swing door system for satellites or workpiece holders for precise machining processes. Discover product ALS-Systems Robotic shot blast machine for the processing of very large and heavy parts with motorized main door. Robot controlled and operator friendly. Discover product ATT-Systems Proven system for effortless handling of heavy workpieces in CNC or robot operation with motorized loading carriage. Discover product ATV-Systems Continuous blast machine for the processing of large structural components with vertical part transport, highly precise thanks to dual blast robot. Discover product Vacjet S or P Mobile manual blasting system for processing very large, immobile parts - such as in aerospace, energy or shipbuilding. Discover product previous next Wet blasting machines ALS UHPW-Systems Ultra-high pressure water jetting system for removing the toughest coatings at up to 4,000 bar, especially for the aerospace industry. Discover product VB H-Systems Manual or automated stainless steel wet blast cabinet with high efficiency pumps for perfect product/water mixture and repeatable results. Discover product ABR Pure Finish-Systems Wet blast room for machining particularly large parts and achieving low roughness Ra < 0.8 µm on stainless steel surfaces. Discover product ARD-Systems Automated swing door system for satellites or workpiece holders for precise machining processes. Discover product previous next Plastic deflashing machines Tumble belt blast machine The compact solution for the all-round and effective processing of drum-compatible thermoset and highly filled thermoplastic workpieces. Discover product Multi-Tumbler The blast media in this system uniformly and reliably captures even the smallest bulk material parts - thanks to the unique "Multi-Tumble" effect. Discover product Wire mesh belt blast machine High-performance system for non-contact blasting in continuous operation with up to four turbines for the continuous processing of plastic workpieces. Discover product Blast cabinet From manual blasting to fully automatic process - proven system with many additional options for a wide range of applications. Discover product Satellite machines Particularly suitable for deburring sensitive workpieces with complex geometries - can be operated as an injector or turbine blast machine. Discover product previous next What are the key points about shot blasting? A look at frequently asked questions. What is shot blasting? Shot blasting is an essential technology for surface treatment or surface finishing. As such it offers numerous methods for the mechanical refinement of surfaces. There are dry shot blasting processes as well as wet systems, utilizing a mix of blast media and water or pure water. Dry shot blasting is generally used for surface texturing, deburring, striping of paint and other coatings, de-rusting, de-sanding, descaling and, last but not least, shot peening. Wet blasting is by and large a particularly gentle surface finishing process. Typical applications are the gentle surface cleaning of delicate components, light edge radiusing of, for example, tools and the creation of decorative surface finishes. In shot blasting processes the abrasive is thrown at the work piece surface with speeds of up to 170 m/s. The kinetic energy required for accelerating the blast media in dry blast systems is generated by blast turbines (blast wheels) and compressed air, whereas in wet blast systems high-pressure pumps are utilized. The blast results generally depend on the machine type, the process parameters and, above all, on the type and size of blast media used for specific shot blasting operations. What shot blasting systems are available? In the turbine shot blasting technology the high rotational speed of the so-called blast wheels, also known as turbines, is used for accelerating and throwing the abrasive onto the work piece surface. The most common applications for turbine blast machines are de-rusting, deburring, descaling, de-sanding and surface texturing (making a surface rougher). Compressed air blasting is ideal for targeted blasting of relatively small surface areas. It also allows the use of particularly abrasive mineral blast media. Compressed air blasting is also the preferred technology for shot peening. In wet blasting systems a mix of blast media and water (a so-called “slurry”) is pumped to a wet blasting gun and is finally accelerated by pressurized air. In high pressure water jet blasting systems pure water is used to blast parts but with a very high pressure. The water jet is generated with a pressure of up to 4.000 bar (58.000 psi) and can remove even the hardest coatings by use of only pure water. Wet blasting as well as high-pressure water jet blasting are frequently employed in the aerospace industry. “Shot peening” , a special shot blasting method, is primarily utilized in the automobile and aerospace industry for components exposed to dynamic operating loads. “Hammering” the work pieces with blast media generates a residual compressive stress in the top surface layers. This increases their resistance against bending and tensile stress and significantly extends their service life. Plastic deflashing , another special shot blasting method, is used for de-flashing and deburring of plastic components like duroplastic and some thermoplastic materials. Generally, plastic de-flashing systems demand considerably less energy, and they utilize specialized, rather soft blast media. What are the most common blast media types Selection of the most suitable blast media for a given shot blast operation is one of the most important decisions in the process development. The users can choose from a broad range of blast media, some of which can fulfill the same shot blasting tasks. Important selection criteria are the desired blast results, the expected wear rate of the equipment and the cost efficiency of the blast media. The most common blast media can be classified as metallic, natural or synthetic mineral materials and natural or synthetic organic materials. The most common media at a glance: Metallic media made from iron and steel: Steel shot (round), steel grit and chilled iron grit are ideal for aggressive surface cleaning, de-rusting, de-scaling, de-sanding, deburring, surface texturing, creating a mat finish and shot peening (only spherical media). They can be used in turbine blast machines as well as in compressed air suction (injection) or pressure blast systems. Cut wire blast media in different shapes (cylindrical, rounded edges, nearly round or completely round) are used for general cleaning, de-rusting, de-scaling, de-sanding, deburring/slight edge radiusing and, frequently, shot peening. Cut wire media are suitable for turbine as well as compressed air suction (injection) and pressure blast systems. Stainless steel blast media: Cast stainless steel shot (perfectly or partially round) and grit are suitable for surface cleaning, de-scaling, de-sanding, deburring/slight edge radiusing, surface texturing, creating a mat finish and shot peening (only spherical media). They can be used in turbine as well as compressed air suction (injection) and pressure blast systems. Cut wire stainless steel media (cylindrical, rounded edges, nearly round or completely round) are used for de-scaling and, frequently, shot peening. They can be used in turbine as well as compressed air suction (injection) and pressure blast systems. Mineral blast media: Glass beads, glass grit, ceramic beads, ceramic grit, Corundum, Silicium carbide are used for surface cleaning, roughening, creating a mat finish and deburring. They can be used in compressed air blast systems only. Mineral – non-ferrous blast media: Brass swarf, small brass pellets, brass cut wire, aluminum granules, aluminum cut wire, zinc granules and zinc cut wire are used for surface cleaning and deburring. They can be used in turbine as well as compressed air suction (injection) and pressure blast systems. Natural mineral blast media: Garnet sand, Soda and quartz sand are suitable for paint stripping, de-scaling, de-rusting, surface cleaning, creating a mat finish and deburring. They can be used in compressed air suction (injection) and pressure blast machines only. However, in case of quartz sand this is only partially true: In many countries, also in Germany, the blasting with quartz sand is prohibited, because it represents a serious health hazard in the form of silicosis lung disease. In wet blasting processes quartz can still be used as no dust is created. The most common shot blast machines Which shot blast machine is most suitable for treating certain work pieces must be determined individually for every application. But the shot blast system as such is only one factor of many. The user must also decide between processing of complete batches of small to very small, mass-produced parts or single piece processing. Typical batch systems are tumble belt blast machines, multi-tumblers and hand blasting cabinets with rotating baskets. Spinner hanger blast machines can be used for single piece as well as batch processing of somewhat larger work pieces. Most common are roller conveyor and wire mesh belt shot blast machines, which can be used for a wide variety of shot blast applications and robotic blasting machines for special tasks and sensitive work pieces. 90 out of 100 blast machines leaving our factories are custom engineered to precisely meet the customer requirements. Rösler sells mostly wheel, respectively, turbine blast machines due to their power and low treatment time but also delivers several robotic machines every year to customers all over the world where challenging tasks must be solved. Whenever large surface areas must be treated, turbine blasting machines represent the most cost-efficient solution. Moreover, with turbine blast machines the capital expenditures and operating costs in relation to the achievable throughput are relatively small. Turbine blasting machines Compressed air blasting machines Wet blasting machines Plastic deflashing machines You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Airblast EN 273.pdf PDF Foundries and forge shops EN 270.pdf PDF Plastics Deflashing EN 274.pdf PDF Retrofit EN 262.pdf PDF Shot Peening EN 272.pdf PDF Steel fabrication-Steel trader EN 271.pdf PDF

The all in one supplier for mass finishing solutions.

PRODUCTS World-class mass finishing solutions for your perfect surface PRODUCT OVERVIEW Solution finder Unlimited applications – no matter what your requirements Rösler mass finishing offers more than 1,000 surface finishing options.Metal, plastic, ceramic or wood, deburring, descaling, rust removal or polishing – the uses for mass finishing machines are almost limitless and they have been used successfully day in and day out for decades in many industries such as aerospace, medical technology, the automotive sector and the coin and jewelry industries. Nowadays, almost every workpiece requires functional or aesthetic surface finishing. Mass finishing, also referred to as tumbling or vibratory finishing, is a technique derived from nature – surfaces are polished using grinding media and compounds in the same way that sand and water smooth pebbles in the riverbed. Mass finishing offers a big advantage over other competing methods. By combining processes, several production steps can often be carried out simultaneously. As a result, processing time is reduced, fewer resources are used and it is more cost-effective. Everything you need from a single source – our offer to you As the market and technology leader in the field of vibratory finishing, we have an almost unlimited selection of different mass finishing machines and technologies. Our range includes robust all-rounders, such as the well-established rotary vibrator, fully-automated high-precision machines, such as our drag finishing machines and Surf-Finisher , as well as fully automated linked systems. Choosing equipment from Rösler isn’t the end of your journey with us. Our Rösler complete service provides all the components, peripheral solutions and services you need – optimized and individually adapted to your requirements. This includes: A choice of approx. 15,000 consumables developed and produced in-house Dedicated peripheral equipment, such as sustainable drying solutions, resource-saving centrifugal technology, and industrial washing systems Digital monitoring of process water for more reliable and cost-effective processes Expert advice and extensive testing in our worldwide Customer Experience Centers Individually tailored servicing contracts Worldwide support from our own service and application engineers on site Training and professional development opportunities for your employees in our Rösler Academy State-of-the-art manufacturing sites with a unique in-house production range We offer everything you need from a single source – Rösler. This makes us unique and you successful! Surf-Finisher Our systems for single part processing take mass finishing to a new level - non-contact vibratory finishing for the highest demands. Discover product High energy disc systems Our centrifugal systems convince by an up to 15-fold increase in performance and thus maximize the possibilities of vibratory finishing. Discover product Rotary vibrator Our all-rounders: The robust and proven classics among the vibratory finishing systems are always up to your challenges with ease. Discover product Centrifuge technology Make your mass finishing process even more sustainable: with clever process water management and our modern centrifuge technology. Discover product Continuous flow installations The most diverse range of throughfeed systems that allow you to embed mass finishing in a continuous machining process. Discover product Dryer Our smart and energy-efficient solutions for smooth and fully automated drying of your workpieces after the vibratory finishing process. Discover product Tub vibrators Whether for single part processing or batch operation, tub vibrators are perfectly suited for vibratory finishing of particularly large-volume parts. Discover product Washing and drying systems Combined washing and drying systems ensure maximum surface results with minimum part handling - for example, by part-on-part machining. Discover product Industrial cleaning systems Continuous and drum cleaning systems as well as cleaning additives: We also offer you the complete package from a single source in the field of industrial cleaning. Discover product previous next Professional & individual – we develop your custom process Let’s compare mass finishing to the familiar art of cooking: Simply using the right ingredients, doesn't make you a great chef. It is only by combining experience with the right quantities of individual ingredients that we achieve the desired result. Mass finishing works in just the same way., Here at Rösler, we draw on our extensive experience gathered over the past 90 years in the mass finishing sector – experience which you naturally benefit from. We have consistently developed our process know-how by performing hundreds of thousands of tests for a wide range of industries in our worldwide Customer Experience Centers . True to our company motto “finding a better way”, we aim to give you the competitive edge in terms of quality and profitability. Whether you're looking for a standard process, a special solution or highly automated production cells, your surfaces are in the best hands thanks to our globally unique product range. Dynamic, sustainable, economical – added value thanks to Rösler Many mass finishing processes and machines used today throughout the world have been customized by us to meet specific customer requirements. When it comes to the post-processing of complex, high-quality precision parts, many high-tech industries rely on the Rösler Surf-Finisher . Its six-axis articulated robotic arm enables the reliable, cost-effective and repeatable post-processing of workpieces which until now still had to be partially finished by hand. From the point of view of resource conservation, using process water in an environmentally responsible way is becoming increasingly important. Thanks to our continuous development of machine technology and consumables (finishing media, compounds and process-water cleaner), today almost any mass finishing equipment can be connected with a Rösler process water system . The process water resulting from vibratory grinding is then fully recycled via a closed-loop system. This process can be monitored around the clock and from any location using the digital process water management system from our new brand, Rösler Smart Solutions . It also quickly and simply provides you with the best recommended courses of action, if required. We have also taken another step toward increased sustainability in mass finishing with our RT Euro-DH rotary dryer . This latest model impresses with its newly developed heating blocks, which enable energy savings of up to 40 percent and thereby make vibratory grinding solutions more environmentally friendly and sustainable. What are the key points about mass finishing? A look at frequently asked questions. What is Mass Finishing? Mass finishing, trowalizing and vibratory finishing are different terms that describe the same technology, namely the mechanical surface finishing of components. This technology is using polishing or grinding media (frequently also called “chips” or “tumbling stones”) and, usually, a liquid additive (a mix of water and a chemical compound) in special equipment such as vibratory, centrifugal force or drag/surf finishing machines. A similar process is tumble finishing, in which the material is removed without vibration and only by a rotational movement. During mass finishing process, the machines set the media and work pieces in motion causing a constant “rubbing” action. The resulting – more or less pronounced – abrasion removes material from the work piece surface and, thus, produces the desired deburring, smoothing, polishing or cleaning effect. Mass finishing is employed across a wide range of industries. For example, it is used for treating single large components, such as automotive wheels or large ship propellers. But it is equally effective for the consistent, economical and easily controllable surface finishing of large batches of smaller work pieces. How does mass finishing work? In the most common finishing machines the motion of media and work pieces is induced by vibration: Together with suitable grinding or polishing media, made from plastic or ceramic, the raw, untreated work pieces are placed into a round or rectangular processing bowl. An electric motor with attached imbalance unit(s) induces a vibration into the bowl and causes the constant rubbing of the media against the work pieces. This results in the removal of material from the work piece surface. Through the addition of, mostly, liquid chemical compounds additional surface effects like corrosion protection, degreasing or general cleaning, can be achieved. What equipment is used for mass finishing operations? The most popular mass finishing machines for processing large volumes of non-delicate work pieces are rotary vibrators, which are available in different versions and sizes. They allow the finishing of practically all work pieces made from a variety of different materials, provided they are not too big and not fragile. For processing long, relatively bulky work pieces tub vibrators with a rectangular processing bowl are available. Compared to vibratory equipment special mass finishing systems like centrifugal disk finishing machines as well as drag and surf finishers offer a significantly higher processing intensity. They allow the finishing of difficult-to-machine materials in surprisingly short cycle times. For example, surf finishing, optimized by Rösler, is the most intensive mass finishing technology available in the market. Compared to vibratory systems, surf finishing is up to 50 times more intensive. Another benefit of drag and surf finishing is that the work pieces do not touch each other during the entire finishing operation. This is especially advantageous for treating extremely delicate components such as orthopedic implants and jet engine parts. Rotary vibrators Tub vibrators High disk energy systems Surf-Finisher The most common finishing objectives Deburring Many users employ the mass finishing technology primarily for deburring, i.e., the removal of sharp edges, material overflow in the form of flashes and general edge imperfections produced by previous manufacturing steps. Most of the time, further downstream manufacturing operations are only possible after the work pieces have undergone a mass finishing operation, frequently called “trowalizing”. With suitable grinding & polishing media and compounds practically all materials, even work pieces made from plastic, wood and rubber, can be treated. Polishing Polishing is one of the most important applications for mass finishing. The polishing goals can be of a purely esthetic nature, but they can also be functional, for example, the reduction of friction. Polishing is characterized by minimal abrasion, which removes very little material but makes the work piece surface extremely smooth and shiny. Particularly glossy surfaces are achieved by utilizing different media in combination with special polishing agents like pastes in multi-step processes. Surface cleaning Removal of dirt, oxide layers and other contaminants from the work piece surface. Like other surface treatment operations, cleaning is in many instances an essential pre-condition for safe and effective downstream manufacturing operations. For example, deep-drawn components are covered with oil and grease and must be cleaned, before they can be further processed. Mass finishing is also used for somewhat unusual applications like cleaning cutlery in large-scale gastronomical operations or cleaning and polishing of coin blanks. Edge radiusing Edge radiusing, a particularly intensive type of deburring, is another important application for mass finishing. Sharp edges as well as burs are usually generated in previous manufacturing operations. Radiusing (rounding) such sharp edges produces many positive effects: It helps to reduce the wear of down-stream manufacturing equipment and reduces the risk of injury during assembly operations. Furthermore, it increases the usable life of the respective components. And, if the components are coated, it improves the durability of the coating. Which industries are using the mass finishing technology? The mass finishing technology is at home in nearly all industries. Among others it is used in: The automobile industry for deburring, surface smoothing and polishing of transmission components, piston rings or bearing parts; also for surface refinement of visible items and automotive wheels. In the aerospace industry for deburring and smoothing of turbine blades and other high-precision components. In medical engineering for polishing orthopedic implants, like hip and knee joints, and surgical instruments. In machine building for surface refinement of tools, bearing components and machinery assemblies. In the jewelry industry for smoothing and polishing trinkets made from precious metals. In electronics for surface treatment of housings and electrical contact areas. You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Coin Blanks Finishing EN 290.pdf PDF Consumables EN 130.pdf PDF Continuous flow systems EN 137.pdf PDF Dryers EN 148.pdf PDF High energy disk systems EN 231.pdf PDF High-quality and precise finishing of single components EN 164.pdf PDF Mass Finishing EN 173.pdf PDF Rotary vibrator EN 145.pdf PDF Surface treatment of medical components EN 253.pdf PDF Tub vibrators EN 129.pdf PDF

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Internationales Service Training Montag, 12.10.2026 Maschinentechnik Gleitschleifen – Rundvibratoren 08:00 - 16:00 Uhr Trainer Jürgen Zapf Academy 2 Abendveranstaltung: Ab 18:30 Uhr - gemeinsames Abendessen „Taste of Asia“, Lichtenfels Wir machen aus Fachkräften Profis – und aus Kenntnissen echtes Können.

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Medical days

Excellence in Orthopedic Manufacturing – From Material to Masterpiece Registration for Medical Technology Days 2027 Two days of expert insights, exchange and live technology Following our personal invitation, we are pleased to share more details about the Medical Technology Days 2027 with you. Join experts, technology partners and manufacturing professionals for two days of expert insights, open exchange and hands-on technology experience across the orthopedic manufacturing value chain. From expert presentations and industry discussions to live demonstrations at Rösler Headquarters, the Medical Technology Days bring together different perspectives , practical experience and current technologies in orthopedic manufacturing. Register now February 23-25, 2027 Kloster Banz & Rösler Headquarters, Germany Language: English The event at a glance! Live demonstrations and an exhibition will take place at Rösler Headquarters. February 23 | Arrival & welcome Arrival at Kloster Banz and welcome dinner. February 24 | Expert insights & live technology Expert presentations and discussions at Kloster Banz, followed by live demonstrations at Rösler Headquarters and an evening networking event. February 25 | Expert insights & outlook Further expert presentations, discussions and networking. The event ends at approximately 3:30 p.m. The full agenda will be sent to you personally at a later stage. Insights from experts across the value chain Keynote: Contract Manufacturing tba Croom Medical, Dr. Shane Keaveney , R&D Manager Materials Cannulated bars for the application in orthopedic implants and instruments FORÉCREU, Markus Naumann , Area Sales Manager Peek Materials tba 3D-Printing From Powder to Part: Industrializing EBM for Medical Series Production; Scaling Capacity, Powder Management and Traceability under ISO 13485 Implantcast, Markus Glauche , Teamlead Additive Manufacturing 3D-Printing AM in Medical: From Better Products to Better Patient Outcomes EOS, Anna Sailor , Senior Additive Manufacturing Consultant Forging tba ANDRITZ Schuler Pressen GmbH, Thomas Bendel , Sales Manager CNC Machining One-Stop-Shop-Solutions for medical costumers EMCO, Horst Lindner , Head of Business Unit Medical Tools Scalable Milling Processes for Knee Implants Mikron Tool, Sebastian Fischer , Technical Sales Manager Coating tba Metrology From Surface Finishing to Functional Performance: Advancing Implant Quality with Optical 3D Metrology Bruker Austria GmbH , Clemens Sauruck , Head of Sales Europe Central Automation Automation in Medical Manufacturing M.A.i GmbH & Co. KG , Mario Michel , CEO Cleaning Industrial cleaning systems as a quality gate before cleanroom entry LPW Reinigungssysteme GmbH, Gerhard Koblenzer , CEO Marking Lasermarking Solutions For Medical Devices TRUMPF Lasertechnik SE, Ralph Hillmann, Regional Sales Manager Packaging Datalogging and small batch manufacturing Tommy Nielsen ApS, Martin Fritz Jensen , Global Sales Manager Load more Participation & accommodation The Medical Technology Days combine expert exchange with hands-on technology experience at two locations. Kloster Banz Presentations, discussions and networking in a unique setting. Rösler Headquarters Live demonstrations and direct insights into technologies and processes. To confirm your participation, please complete the registration form below. Participation in the Medical Technology Days 2027 is free of charge . Travel and accommodation expenses are not included. Rooms at Kloster Banz can be reserved via the registration form. Travel information Address Kloster Banz 1, D-96231 Bad Staffelstein Travelling by car Free parking is available at Kloster Banz. For your convenience, a shuttle service will be provided between Kloster Banz and the Rösler Headquarter throughout the event. Travelling by plane The nearest airport is Nuremberg Airport (NUE) . International connections are available via Munich Airport (MUC) and Frankfurt Airport (FRA) . If you require an airport shuttle or taxi transfer, we will be happy to assist where possible. Please indicate your request in the Notes section of the registration form. Medical Technology Days Registration Personal data First name * Last name * Company * E-Mail * Your stay Arrival date * Please select February 23, 2027 February 24, 2027 Departure date * Please select February 25, 2027 February 26, 2027 Hotel reservation at Kloster Banz We arrange the room booking at Kloster Banz on your behalf. Accommodation costs are not covered by us and will be invoiced to you directly. Hotel reservation at Kloster Banz * Yes, please reserve a hotel room for me. No, I will arrange my accommodation by myself. * Required field Next step Any questions concerning the event? Please feel free to contact us. Michael Striebe Global Sales Expert m.striebe@rosler.com +49 9533 924 151