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Training program "Shot blasting"

LEARN MORE Training program shot blasting Our seminar program includes basic training courses on shot blasting technology as well as special seminars on machine types, retrofits or industry solutions. SB.1 1.5 Days Introduction to shot blasting Details SB.3 1.5 Days The shot peening process Details SB.6 1 Day How to maintain your shot blasting machine Details SB.7 1 Day Understanding blast turbines for media acceleration Details

Retrofit by Rösler: Your existing system, more powerful than ever before.

YOUR PARTNER Retrofit by Rösler: Your existing system, more powerful than ever before. Rösler Retrofit is the cost-effective solution to purposefully modernize existing systems. It does not always have to be a new purchase, often there is a more sustainable solution: We can overhaul and upgrade many machines or systems. We retrofit your equipment - and you save costs and resources. Let us show you how our TuneUp program for mass finishing and shot blasting can benefit you. ... to be up-to-date! Rösler Retrofit is the cost-effective solution to purposefully modernize existing systems. By upgrading to the latest state of the art, you sustainably increase productivity, occupational safety, and energy efficiency. ... to think economically! Longer service life of wear parts reduces maintenance and repair costs. In addition to considerable cost savings, new production capacity is freed up. ... to be competitive! The resources gained can generate decisive competitive advantages, as it becomes possible to expand one's own market share in an economical way. brochure Retrofit Shot Blasting machines Turbinens / Wheelblast Process assurance System solutions Component repairs Wear protection lining Load more Retrofit Mass Finishing systems Relining Process assurance System solutions Component repairs Rösler Smart Solutions Load more There's always room for improvement - we'll be happy to show you how! send Inquiry Downloads Retrofit EN

Rösler Smart Solutions – Digitalization solutions for surface finishing

YOUR PARTNER Simply smarter - our digital solutions for you Mass Finishing Rösler Smart Solutions – Digitalization solutions for surface finishing Active process monitoring with live data collection and recommended corrective actions Faster response in case of deviations and equipment faults Reduced costs through optimized use of resources Less unplanned downtime through preventive maintenance for shot blasting machines User friendly, intuitive and less labor intensive Sensitive customer data secured through local data connection Free Demo Request now With our Rösler Smart Solutions, we are entering the future of surface finishing. Digital solutions in the field of mass finishing and shot blasting have long been more than just a nice extra for our customers, instead they provide specific support to help you to meet the growing challenges you face every day in a modern industrial environment. Dealing with the skills shortage : with Rösler Smart Solutions, we offer tools that newcomers to the profession can operate independently and reliably with only a little training. That is a major advantage for our customers. The software allows your machines to be operated in a less labor-intensive way and minimizes the risk of operator errors. Our software solutions are unbeatable and also enable you to get a quick overview of all the consumption parameters. They offer full control of all the resources used, helping our customers to effectively control and reduce processing costs . Rösler Smart Solutions goes even further: our digitalization solutions make our customers’ systems and machines more transparent and detect maintenance tasks and wear at an early stage. This predictive maintenance significantly reduces costs, but it is also key in terms of the sustainability of a machine. It helps to avoid waste . For example, with regard to the blast media used. It can also prevent approximately 70 percent of all unplanned downtime. One thing is certain: the total security of our customers’ sometimes highly sensitive data is our top priority . That’s why with our Rösler Smart Solutions, we offer a software solution that our customers can access anytime and from anywhere via a smartphone, tablet or PC. While at the same time, we secure this customer data through a local connection and do not store it in the cloud. Mass Finishing 1 / 4 Avoiding unplanned process water changes and unexpected costs The output quality of the mass finishing process goes hand in hand with the quality of the process water. Rösler Smart Solutions offers a comprehensive tool for monitoring and recording different process parameters, such as compound concentration, pH value, conductivity and microbiological contamination. You can keep an eye on these sensitive parameters at all times and detect when a value is about to deviate from specified range at an early stage. If this occurs, the program instructs you to take corrective actions in order to restabilize the system. 2 / 4 Troubleshooting assistance Rösler Smart Solutions gives you specific troubleshooting instructions: if the software detects that certain values deviate from their set parameters or tolerance range, it immediately proposes recommendations for corrective actions based on the data you entered. By addressing potential issues at an early stage, defective products and production downtime can be avoided. Rösler Smart Solutions also offers another significant advantage: staff do not require specialist knowledge to implement the actions recommended by the software. Instead, this can simply be done by an employee who is familiar with the RSS system. 3 / 4 Optimizing the use of resources Saving resources is key when it comes to sustainability and cost control. Fortunately, the software also records and continually evaluates your use of consumables and compounds. The program reliably detects the under- or oversupply of compound through regular monitoring and issues customized recommendations to the operator to ensure process stability. For example, by issuing short-term recommendations, such as to add water, and long-term advice, to check the automatic media replenishment. In addition, the software also keeps track of the other consumables used and helps you to ensure more precise dosing. 4 / 4 Connecting multiple circuits to one industrial PC (IPC) Many of our customers operate more than one process water recirculation system. So with our latest update, we made it possible to connect several systems. This significantly reduces the acquisition cost because now, thanks to Rösler Smart Solutions, up to ten systems can be monitored by just one industrial PC. The only requirement for this is that all the systems are in the same network. A central button is used to select the desired system, which is always displayed. Subsequently, all further actions, e.g. laboratory value measurements, recommended actions or setup settings, refer to the selected system. "Today we automatically receive an easy-to-read evaluation and a list of corrective actions that can be immediately implemented. This is a valuable tool to keep the process water stable and maintain a consistently high part quality. We have seen a reduction of rework and scrap parts by up to 50 %." Tobias König, Department manager for mass finishing & cleaning, Scherdel GmbH Request your free DEMO access now for even more economical and stable processes! Request Are you ready for the future? We are your partner! send Inquiry

Training program "Additive Manufacturing"

LEARN MORE Training program additive manufacturing Our seminar program includes basic training on post processing of additive produced parts, as well as special seminars on machine types, retrofits or industry solutions. AM.1 2 Days Post Processing of additive manufactured components – from support removal to surface finish Details

Rösler rotary vibrators a proven mass finishing technology

MASS FINISHING Rotary vibrator Can be operated either as a stand-alone solution …or as part of a fully automatic linked system Lower unit costs thanks to highly effective parts processing Vibratory drive motor with an efficiency of approx. 90% Durable design, low maintenance Machine concept also suitable for start-ups Rotary vibrators are flexible all-rounders. They have been used for deburring, grinding, cleaning, polishing, and descaling as well as many other surface processing methods. The range of materials that can be processed in rotary vibes is virtually unlimited. Metal, plastic, ceramics, rubber, wood, and even glass can be processed effortlessly in a rotary vibrator. A wide and unique range of different sizes and work bowl designs in the standard range results in the right solution for every application. Our engineers are happy to take on the challenge of even unusual processing requirements – including the necessary automation. At Rösler, we focus on ensuring that our machines have the longest possible service life. That’s why we place particular importance on functional design, high-quality materials, and the highest quality of workmanship. Our engineers are continually developing the particularly powerful and adaptable circular vibrator technology, thereby expanding the possible range of applications. The mode of operation of a round vibrator is quite simple. A special unbalanced motor mounted in the center of the system causes the complete work bowl to vibrate. The resulting rotation generates the typical relative movement of the finishig media/work piecemixture in the work bowl. This ultimately removes material from the work piece. With appropriate peripheral equipment for work piece loading and post-treatment, rotary vibrators can be expanded into a fully automatic processing center at any time. Variants of our all-rounders 1 / 4 Rotary vibrators, EC series Their ingenious work bowl shape with gentle rise makes EC rotary vibrators multi-functional all-rounders. Both small and delicate as well as large-volume and bulky parts can be processed in this system. An integrated screening device makes the separation of the work pieces from the grinding media convenient and process-safe. Fact Sheet Brochure 2 / 4 Rotary vibrators, Euro series Ideal for integrating into larger production systems thanks to a full ramp and a pneumatically activated separation flap. This system is suitable for the fully automatic processing and separation of your work pieces. The separation screen is integrated into the work bowl so that the finishing media always remains in the work bowl and the work pieces are unloaded effectively. Fact sheet Brochure 3 / 4 Rotary vibrator, series R The flat bottom work bowl of the R series enables the processing of bulky and large-volume but also sensitive work pieces through optimal work piece embedding. By using fan dividers, even particularly sensitive work pieces can be processed in individual chambers. Equipped with a pneumatic bottom discharge flap, this type of system can also be equipped with a downstream screening device, thereby allowing even small work pieces to be processed efficiently and reliably. Fully automatic multi-batch systems can be set up with the appropriate peripheral equipment. Fact sheet Brochure 4 / 4 Rotary vibrator, series DL Dome-less rotary vibrators are ideally suited for processing very large components. However, these systems are also used particularly frequently for rim machining, i.e. pre-grinding, fine grinding and bright polishing of rims. With this type of system, the workpieces are firmly clamped to the system for processing, which guarantees highly efficient surface finishes. Dome-less rotary vibrators are suitable, for example, for processing engine, power unit and turbine components, whereby edge rounding on front and rear parts can also be taken into account. Fact sheet Brochure Discover our rotary vibrators in 360° Mouseover Zoom loading... Additional Components Consumables We offer our customers the world's largest portfolio of abrasives, compounds and co. - including many unique, customized special solutions. Discover product Centrifuge technology Make your mass finishing process even more sustainable: with clever process water management and our modern centrifuge technology. Discover product Dryer Our smart and energy-efficient solutions for smooth and fully automated drying of your workpieces after the vibratory finishing process. Discover product Magnetic separator For trouble-free downstream manufacturing operations, magnetic work piece separation always requieres an effective de-magnetization system! Discover product Noise protection It can get noisy during surface finishing. We reduce the noise with various measures - for a pleasant working environment. Discover product Service Whether it's plant maintenance or help with process engineering questions: We guarantee you the best all-round support - for the life of the machine. Discover product Rösler Academy Always on the pulse of surface technology: The training center for our customers and for our most important asset - the minds of our employees. Discover product previous next You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Rotary vibrators EN PDF 15 MB Consumables EN PDF 5 MB

The Rösler Academy - our central training center

YOUR PARTNER The Rösler Academy - our central training center We turn skilled employees into experts - and knowledge into true ability Digitalization, Industry 4.0, smart solutions: our world of work is changing faster than ever before. At the same time, the skills shortage across all sectors is creating enormous challenges. Highly trained staff are now the most important asset for businesses. With our Rösler Academy, we have sent a clear signal and training courses, continuing professional development and staff training are now central in our company, and not just with regard to location. We offer our employees regular in-house training programs in our Rösler Academy. As part of our Rösler ecosystem, the Academy is also an important part of providing customer service and support. We don’t just want to focus on offering machines, products and consumables. We also want to support you in providing your employees with the necessary specialized knowledge. You and your employees can rely on our trainers certified by TÜV Rheinland and benefit from the knowledge of a company that has continually set the standard in surface finishing over decades. Our training programs include in-demand basic training in mass finishing and shot blasting as well as very practice-oriented courses such as user training on centrifuge technology. Take a look through our training program. We are happy to organize your visit. Because learning never stops. And even the smartest brain sometimes needs a refresher. Training Program Mass Finishing to training program Shot Blasting to training program Additive Manufacturing to training programm Trainer Mass Finishing Dominik Heusinger MF.1 Mass finishing technology basics: Introduction to surface treatment Stefan Thomann MF.3 Process water and centrifuge technology: Greater sustainability for your mass finishing process Alexander Friedrich MF.6 Process media and their applications: The world of compounds and more Ernst Hoffer MF.10 Application Training – Process Engineering: Troubleshooting in Daily Operations Michael Brand MF.10 Application Training – Process Engineering: Troubleshooting in Daily Operations Michael Striebe MF.12 Application Training – Medical Technology: Tailor-made surface finishing in a highly sensitive processing environment – on-site at your facility Trainer Shot Blasting Thomas Gundermann SB.1 Shot blasting technology basics: Introduction to surface treatment Stefan Baumann SB.3 The Shot Peening Process: High performance surfaces for specialized Industries Tom Kollacks SB.7 Turbine efficiency techniques: maximizing performance and cost savings Sven Trier SB.5 Non-ferrous workpieces: Special challenges for shot blasting and dust collection technology SB.10 Application Training – Shot Blasting Technology: Hands-on training at your facility SB.11 Application technology: Making the most of the power of shot blasting Stephan Zapf SB.5 Non-ferrous workpieces: Special challenges for shot blasting and dust collection technology SB.10 Application Training – Shot Blasting Technology: Hands-on training at your facility SB.11 Application technology: Making the most of the power of shot blasting We are here for you! Are there any questions left? Anna Moschall Head of Academy +49 9533 / 924-9918 E-Mail Eva Pfadenhauer Expert Training Management +49 9533 / 924-712 E-Mail Christine Schätz Expert Training Management +49 9533 / 924-9235 E-Mail

Training program

RÖSLER ACADEMY Training program Highly effective and interesting training courses with a focus on practical aspects In our training program, open to everybody, we offer courses covering the basics of mass finishing and shot blasting as well as specialized courses for media and compounds, machine types and surface treatment solutions for your particular industry. The training courses take place at our main manufacturing location in Untermerzbach/Memmelsdorf in Lower Franconia. During a plant tour you can look over the shoulder of experts and learn about everyday applications. The course duration is between one and two days. Refreshments, lunch, course documents and a certificate of the Rösler Academy are included. Of course, we can also organize your hotel reservation. Feel free to contact us! Mass Finishing MF.1 2 Days Mass finishing technology basics: Introduction to surface treatment Details MF.3 1.5 Days Process water and centrifuge technology: Greater sustainability for your mass finishing process Details MF.6 2 Days Process media and their applications: The world of compounds and more Details MF.10 1 Day Application Training – Process Engineering: Troubleshooting in Daily Operations Details MF.12 1 Day Application Training – Medical Technology: Tailor-made surface finishing in a highly sensitive processing environment – on-site at your facility Details Shot Blasting SB.1 1.5 Days Shot blasting technology basics: Introduction to surface treatment Details SB.3 1.5 Days The Shot Peening Process: High performance surfaces for specialized Industries Details SB.5 1 Day Non-ferrous workpieces: Special challenges for shot blasting and dust collection technology Details SB.7 1 Day Turbine efficiency techniques: maximizing performance and cost savings Details SB.10 1 Day Application Training – Shot Blasting Technology: Hands-on training at your facility Details SB.11 1 Day Application technology: Making the most of the power of shot blasting Details Additive Manufacturing AM.1 2 Days Post Processing of additive manufactured components – from support removal to surface finish Details

Satellite machines

SHOT BLASTING Satellite machines Gentle and process-reliable, single-part processing even of sensitive and/or complex work pieces Particularly suitable for integration into fully automated, interlinked production lines Integrated anti-static spray system Optimum, multi-stage blast media cleaning via blast chamber extraction, screening systems Modern PLC control with storable recipes Project-specific design of the satellite units RWS swing chamber system The Rösler turning beam system is ideal for deburring small to medium-sized work pieces, that can be attached to rotating satellites. Both sides of the turning beam are equipped with identical satellite arrangements. This enables cycle-time-neutral loading and unloading of the satellites at the external loading/unloading station. The number and arrangement of satellites is often based on the number and arrangement of cavities in the mold. Depending on the equipment configuration, one blast turbine or up to eight injector blast guns are used. If required, these blast guns can also be mounted on vertical and/or horizontal traversing units. A combination of both blasting processes is also possible in one system. Blast media residues and dusts can still be blown off inside the blast cabin after the actual shot blasting process. fact sheet brochure RSA satellite table blast machine The RSA1500 satellite table blast machine expands the application range of the RWS1200 swing chamber blast machine in terms of the number of indexing positions and work piece dimensions. By turning the rotary table in cycles, the work pieces, which are fixed on satellites with individual work piece fixtures, pass through the various work stations. Loading and unloading, infeed lock, blast positions with up to 10 injector blast guns, and blow-off position. The number of satellites is based on the required output power as well as on the number of beam positions required. fact sheet brochure Additional Components Dust collector Our proven and versatile dust collectors ensure a low residual dust content - and are easy to handle. Discover product Dust collector Our proven and versatile dust collectors ensure a low residual dust content - and are easy to handle. Discover product Automation The use of robots and handling systems is indispensable today - we integrate our equipment into the most complex production lines. Discover product Automation The use of robots and handling systems is indispensable today - we integrate our equipment into the most complex production lines. Discover product Digitization We are driving the transformation of surface processing towards Industry 4.0 - with our Rösler Smart Solutions. Discover product Rösler Academy Always on the pulse of surface technology: The training center for our customers and for our most important asset - the minds of our employees. Discover product previous next Downloads FactSheet RSA EN.pdf PDF FactSheet RWS EN.pdf PDF Plastics Deflashing EN 274.pdf PDF

Turbines

ADDITIONAL COMPONENTS Turbine technology Easy maintenance, highly efficient, resistant to wear and tear The heart of any blasting machine is the blasting turbine. It influences the blasting result, is usually the greatest consumer of consumables, one of the most maintenance-intensive components and therefore also provides the greatest opportunities for savings. With our turbine innovations of the Gamma G and Rutten Gamma series, we have turbines with innovative throwing blade designs for maximum efficiency, the highest quality and significant energy savings. We are convinced that we can optimize your blasting system, with a guarantee of success. If your are not completely satisfied of the results of the upgrade, we will dismantle the turbines for free! An overview of the benefits of our turbines: Up to 12x higher durability and operating times Up to 25% higher blasting power Up to 20% cost savings Up to 25% cost savings on abrasives and replacement parts TURBINE TECHNOLOGY / WHEELBLAST Gamma G: The most maintenance-friendly turbines in the world With the revolutionary Gamma G turbine, Rösler has set a milestone in continual turbine development. It is the most maintenance-friendly turbine in the worlds, can be easily installed or retrofitted into a great range of systems and has a unique price-performance ratio. Extremely high projection speed through calculated curvature angles and thus more precise abrasive projection at an optimum degree of efficacy. More energy efficient abrasive projection of up to 15 percent Special throwing blades of forged tool steel for high durability Simple direction reversal of the turbine wheel Utilization of both sides of the throwing blades 2x more operating life per throwing blade, depending on the abrasive used Simple replacement of throwing blades via the turbine cover TURBINE TECHNOLOGY / WHEELBLAST RUTTEN Gamma: For long service life and extreme durability With our high performance turbines in the RUTTEN series, service life increases of up to 12x are possible compared to regular turbines. Carbide alloys, throwing blades that can be used on both sides and simple reversal of direction of the turbine wheel make this possible. A high degree of maintenance-friendliness and a more energy efficient abrasive projection of up to 20% are additional benefits of this innovative throwing blade design. Maximum projection speed through calculated curvature angles and thus more precise abrasive projection at an optimum degree of efficacy More energy efficient abrasive projection of up to 20% Throwing blades with extremely durable alloy for the highest resistance to wear and tear Utilization of both sides of the throwing blades Simple direction reversal of the turbine wheel 8x - 12x the service life, depending on the abrasive utilized You want only the best for your surface? We will gladly help you! send Inquiry Phone

Wire mesh belt blast machine

Gentle and all-round processing of complex components in a single pass High throughput performance thanks to continuous blasting process Integrated anti-static spray system High process consistency thanks to automatic monitoring systems (e.g., drives) and automatic blast media replenishment systems (e.g., blast media) Optimum, multi-stage blast media cleaning via blast chamber extraction, screening systems, and cascade air separator Modern PLC control with storable recipes RSAB wire mesh belt blast machine The Rösler wire mesh belt blast machine is a compact high-performance system with one to four turbines depending on the chosen configuration. Accelerated by these turbines, the blast media acts from above and/or below. The plastic work pieces are continuously conveyed on a wire mesh belt and deburred in a single pass. This type of system is particularly suitable for processing small to medium-sized work pieces where part on part contact needs to be avoided. fact sheet brochure Video Additional Components Dust collector Our proven and versatile dust collectors ensure a low residual dust content - and are easy to handle. Discover product Dust collector Our proven and versatile dust collectors ensure a low residual dust content - and are easy to handle. Discover product Automation The use of robots and handling systems is indispensable today - we integrate our equipment into the most complex production lines. Discover product Automation The use of robots and handling systems is indispensable today - we integrate our equipment into the most complex production lines. Discover product Digitization We are driving the transformation of surface processing towards Industry 4.0 - with our Rösler Smart Solutions. Discover product Rösler Academy Always on the pulse of surface technology: The training center for our customers and for our most important asset - the minds of our employees. Discover product previous next You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads FactSheet RSAB EN.pdf PDF Plastics Deflashing EN 274.pdf PDF