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IMTS 2026

Your Single Source, End to End: Machining, Automated Surface Finishing, AM Post-Processing Meet Rosler Metal Finishing USA / AM Solutions at IMTS / Chicago 2026 Schedule your booth visit now At IMTS 2026 , manufacturers aren’t just investing in faster machine tools, they’re investing in complete, connected production environments. Automation, digital process control, and consistent quality are redefining how parts move from raw material to finished product. Yet for many manufacturers, one critical step remains a bottleneck: surface finishing and post-processing. That’s where Rösler Metal Finishing USA and AM Solutions deliver measurable value. For more than 90 years, Rösler has helped manufacturers across aerospace, automotive, medical, defense, precision machining, and general manufacturing eliminate manual finishing processes through automated mass finishing and shot blasting systems engineered for repeatability, productivity, and seamless integration into today’s manufacturing environments. Complementing these technologies, AM Solutions extends the Rösler portfolio with fully automated post-processing solutions for additive manufacturing, helping manufacturers transform 3D printed parts into production-ready components with consistent, repeatable quality. Whether you’re producing conventionally machined components or advanced additively manufactured parts, Rösler and AM Solutions provide the technology to automate the final stages of production—improving throughput, reducing labor dependency, and delivering the surface quality today’s industries demand. Schedule your meeting today and experience the future of automated finishing at IMTS 2026. Visit Us at IMTS 2026 Rösler Metal Finishing USA Booth #236550 North Building – Level 3 AM Solutions Booth #338280 South Building – Level 3 Meet with our application engineers to discover how automated finishing and post-processing solutions can help maximize your manufacturing investment while improving quality, efficiency, and process consistency. Book my IMTS meeting Automated Surface Finishing & Additive Manufacturing Solutions Built for Modern Production Rösler and AM Solutions offer one of the industry’s most comprehensive portfolios of finishing and post-processing technologies. From traditional mass finishing and shot blasting to fully automated additive manufacturing post-processing, every system is engineered around your production requirements, component geometry, throughput goals, and quality specifications. Mass Finishing For manufacturers producing precision machined, stamped, forged, cast, or fabricated components, automated mass finishing removes one of the last manual operations from the production floor. Deburring, edge radiusing, descaling, polishing, burnishing, and surface refinement can all be completed within a repeatable, automated process that delivers consistent results regardless of operator experience. Rösler’s extensive portfolio includes: Vibratory Finishing Systems High-Energy Centrifugal Disc Systems Drag Finishing Stream Finishing Rotary Vibrators Custom Automated Finishing Cells Supported by one of the world’s largest selections of finishing media and compounds, every process is optimized specifically for your material, geometry, and surface finish requirements. Surf-Finisher – Robotic Precision Surface Finishing For complex, high-value components where conventional batch processing isn’t suitable, the Rösler Surf-Finisher utilizes a six-axis robotic arm to guide individual components through a precisely controlled finishing process. The result is highly repeatable surface finishes, exceptional cosmetic quality, and automated processing for aerospace, medical, precision machining, and high-performance manufacturing applications. High-Energy Centrifugal Disc Technology When productivity is critical, Rösler’s centrifugal disc finishing systems process components up to 15 times faster than traditional vibratory equipment. Ideal for: Automotive Components Precision Machined Parts Hydraulic Components Fasteners Stampings High-Volume Production These systems deliver exceptional throughput while maintaining the consistency modern manufacturers expect. Shot Blasting Surface preparation remains critical for coating adhesion, fatigue performance, and downstream manufacturing processes. Rösler offers a complete portfolio of automated shot blasting systems including: Spinner Hanger Machines Tumble Belt Machines Wire Mesh Belt Systems Air Blast Equipment Wet Blasting Systems Custom Automated Blast Solutions Each system is engineered for long service life, low maintenance, and consistent production performance. Patented Gamma Turbine Technology Every Rösler turbine blast system incorporates proprietary Gamma Turbine technology. Benefits include: Up to 20% higher blasting performance Reduced energy consumption Longer wear life Lower operating costs Increased equipment reliability The result is greater productivity and lower total cost of ownership throughout the life of the equipment. Rösler Smart Solutions — Process Control That Scales With Your Quality System Modern manufacturing demands connected equipment. Rösler Smart Solutions integrates Industry 4.0 technologies throughout the finishing process by providing: Real-Time Process Monitoring Predictive Maintenance Media Condition Monitoring Energy Consumption Tracking Automated Process Documentation Remote Equipment Access Manufacturers gain improved process visibility while reducing downtime and maintaining consistent production quality. AM Solutions – Automated Post-Processing for Additive Manufacturing As additive manufacturing continues to move into full-scale production, automated post-processing has become essential for achieving repeatable quality and scalable throughput. AM Solutions delivers complete workflows that automate every stage after printing. Automated Depowdering Safely and efficiently remove excess powder from polymer and metal printed components while improving productivity and reducing operator exposure. Surface Finishing Achieve consistent cosmetic and functional surface finishes through automated smoothing, polishing, edge refinement, and surface enhancement processes. Cleaning Solutions Effectively remove residual powder and contaminants from complex internal passages and intricate geometries, making parts ready for downstream processing or final use. Dyeing & Surface Enhancement Enhance appearance and product identification through automated coloring and finishing technologies ideal for consumer products, medical devices, and industrial applications. End-to-End Automated Workflows AM Solutions connects every post-processing stage into one streamlined production workflow: Build Removal Depowdering Cleaning Surface Finishing Dyeing Inspection Production-Ready Components These automated systems help manufacturers improve consistency, reduce labor requirements, and accelerate production readiness. Complete Your Manufacturing Process at IMTS 2026 The most advanced machine tools deserve equally advanced finishing technologies. Whether you’re looking to automate surface finishing for precision machined components or streamline post-processing for additive manufacturing, Rösler and AM Solutions offer the expertise, equipment, and process knowledge to help you maximize productivity and part quality. Visit our specialists during IMTS 2026 and discuss your application, production goals, and process challenges with our engineering team. Visit Both Booths Rösler Metal Finishing USA Booth #236550 North Building – Level 3 AM Solutions Booth #338280 South Building – Level 3 Bring your parts, drawings, or production challenges, and discover how automated finishing and post-processing can eliminate bottlenecks, improve consistency, and help you build a smarter, more connected manufacturing operation. Schedule your meeting today and experience the future of automated finishing at IMTS 2026. Name * Email * Phone Preferred day/time at IMTS * Your meeting at * Booth #236550 Rosler Metal Finishing Booth #338280 AM Solutions Message * Required field Reset Submit

Desanding Castings: Shot Blasting for Sand, Permanent Mold and Investment Casting

DESANDING Desanding: How shot blasting cleans cast parts Cleaning is mandatory after the casting process: Remove sand thoroughly! Desanding is a classic abrasive shot blasting process, also known as “unpacking” blasting. It typically serves as a preparatory stage before machining or coating processes, and is widely used across industries such as automotive, mechanical engineering, and aerospace. While sand casting is the oldest and most common foundry process, other techniques — like permanent mold casting, investment casting, or core casting — are also used. Each casting process presents unique challenges for the complete removal of sand and impurities, making abrasive blasting the go-to solution in nearly every case. For desanding, a high-energy process with powerful abrasive media is essential. Turbine blasting (centrifugal wheel blasting) is the most effective method, especially when using turbine blasting machines. Common examples of parts requiring desanding include engine blocks (from automotive to shipbuilding), oil and cooling channels, chassis components, engine parts, and transmission housings. Why Is desanding the ultimate test for shot blasting equipment? Removing residual sand from cast parts places extreme demands on the durability of blasting equipment . Sharp-edged foundry sand, aggressive abrasive materials, and excess material like scale cause significant wear on the machinery. Effective desanding systems must continuously remove both large debris (such as core remnants and burrs) and fine sand particles. Regular maintenance is non-negotiable. Blasting chambers made of manganese steel, optionally lined with wear-resistant cast steel plates, offer exceptional longevity even under intense blasting conditions. Another innovative approach to reducing internal wear is lining the chamber floor with steel balls, which help deflect abrasive media and prevent contamination of the blasting cycle. Turbines used in desanding face extreme stress. High-performance turbines , such as those from the Rutten series (made from hard metal alloys) can last up to 16 times longer than standard turbines. Evolution turbines, featuring straight throwing blades for maximum abrasive media throughput, have also proven highly effective for cleaning metal castings. Compared to standard turbines, modern high-performance models can extend service life by up to eight times. What are the different casting methods and their blasting requirements? Flexible and cost-effective: Sand casting and desanding Sand casting dominates the German iron foundry market, accounting for about 60% of production. In this process, molten metal is poured into a sand mold cavity. Once cooled, the sand is removed, and the casting is prepared for further processing. Because sand molds are destroyed after each use, this method is less suitable for small production runs but ideal for medium-sized series, prototypes, and large castings like engine blocks for ships. Advantages include low production costs and high flexibility in mold design. However, dimensional accuracy and surface quality are relatively poor. Cleaning sand-cast parts requires robust turbine or centrifugal wheel blasting machines. The castings often have sharp residual sand and sprue remnants that abrade the blasting chamber, turbines, and other components. Another challenge is the fusion of sand and metal surfaces due to high temperatures during casting. These fused areas must be thoroughly removed to prevent damage to machining tools in subsequent steps. This requires intensive blasting — sometimes over extended periods — without compromising the part’s surface. Precision and power are critical, achieved through the number and alignment of turbines, abrasive media flow rates (up to 500 kg per minute per turbine), and optimized part conveyance speed. Desanding aluminum sand castings When desanding lightweight metals like aluminum or magnesium, the abrasive media must be compatible with the softer material. Aluminum/zinc wire shot or fine stainless steel abrasives are commonly used. Blasting pressure and duration must be carefully controlled to avoid surface damage or distortion. Additionally, aluminum and magnesium dust are highly flammable, necessitating specialized filtration systems for fire and explosion protection. Sand removal of permanent mold and investment castings Permanent mold casting is ideal for small, high-precision parts with excellent surface quality. Unlike sand casting, molten metal (aluminum, magnesium, zinc, or copper) is poured into a reusable metal mold, though sand cores may still be used for complex internal geometries. While permanent mold castings have better surface quality than sand castings, they often require extensive surface treatment to remove core sand residues, release agent remnants, and oxide layers. Investment casting produces highly accurate, complex metal parts with smooth surfaces using wax patterns. These parts also require cleaning to remove ceramic or sand residues —a process that, while less aggressive than sand casting desanding, is just as essential. Removing sand cores from core casting One of the most challenging tasks in foundries is removing sand cores from passages and cavities, which are used to create complex geometries. These cores often bond strongly with the metal, making separation labor-intensive and requiring advanced technology. A recent innovation, the dual-axis manipulator, allows parts to be securely gripped and rotated along multiple axes. This enables precise blasting into undercuts and openings, ensuring thorough internal desanding. What do you need to know about desanding? Frequently asked questions What is desanding in foundries? Desanding involves removing residual sand and foundry impurities from cast parts, preparing them for machining, surface finishing, or coating. Why use shot blasting for desanding? Shot blasting is the most efficient and versatile cleaning method for castings. It accommodates virtually any part size and shape, ensures uniform surface quality, and can roughen surfaces for better coating adhesion. Which blasting methods are used? Turbine blasting (centrifugal wheel blasting) is the primary method. Air blasting or wet blasting is used for sensitive applications, such as aerospace turbine blades. How long does desanding take? Duration depends on the part’s size, shape, and contamination level. Modern systems often require just one pass, with cycle times ranging from 20 seconds to five minutes per part. What abrasive media are used? Metallic abrasives, such as round or angular steel shot in various grit sizes, are standard. The choice depends on the material, desired surface finish, and contamination level. How is quality controlled? Visual inspection, surface roughness measurement (Ra, Rz values), and adhesion tests for coated parts are common. Typical Rz values for steel castings range from 50 to 75 µm. Can abrasive media be reused? Yes. In closed-loop systems, abrasive media is cleaned and recycled. Metallic abrasives are particularly suitable for reuse. Does desanding vary by casting method? Yes. Sand casting requires intensive blasting, while investment casting needs gentle removal of ceramic shells. Permanent mold and full mold casting generally require less post-processing. How often should blasting equipment be maintained? Regular maintenance is crucial, especially in high-volume foundries. Annual inspections are standard, but heavily used equipment may need more frequent servicing. Modern machines, with enhanced wear protection, extend maintenance intervals. How energy-efficient is modern desanding technology? New turbine systems reduce energy consumption by up to 25% and overall operating costs by over 30%, particularly in retrofit projects. Can all casting materials be desanded the same way? No. Soft alloys like aluminum or magnesium require gentle processing, while iron and steel castings can withstand more aggressive blasting. Use the Solution Finder to find the right system for your processing method. Solution finder

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Partners4Steel: Schlüsselfertige Bearbeitungslinien für Stahlbau & Stahlhandel aus einer Hand Drei Partner, jahrzehntelange Erfahrung und ein gemeinsames Ziel: maßgeschneiderte Komplettlösungen für Stahlhandel und Stahlverarbeitung Mit den Partners4Steel erhalten Unternehmen leistungsstarke Komplettlösungen für den Stahlbau und den Stahlhandel – von der Planung bis zur schlüsselfertigen Fertigungslinie. Die Partner entwickeln und realisieren weltweit maßgeschneiderte Anlagen, in denen Sägeanlagen, Bohrzentren und Strahlanlagen optimal aufeinander abgestimmt zusammenarbeiten. Durch die nahtlose Integration aller Bearbeitungsschritte entstehen effiziente Produktionsprozesse ohne Schnittstellenverluste. Das reduziert Stillstandzeiten, erhöht die Produktivität und sorgt für eine gleichbleibend hohe Bearbeitungsqualität. Höchste Planungssicherheit im Anlagenbau Bereits in der Projektierungsphase profitieren Kunden von einer strukturierten Planung, transparenter Projektabwicklung und einer präzisen Auslegung der gesamten Fertigungslinie. Alle Maschinen und Prozesse werden individuell auf die Anforderungen der Stahlverarbeitung abgestimmt, um wirtschaftliche und zukunftssichere Produktionslösungen zu schaffen. Weltweite Kompetenz aus einer Hand Mehr als 2.000 Mitarbeitende bündeln ihr Know-how im Netzwerk der Partners4Steel. Gemeinsam realisieren sie weltweit integrierte Fertigungslinien für die Stahlindustrie und unterstützen Unternehmen mit innovativen Lösungen für Sägen, Bohren und Strahlen – zuverlässig, effizient und aus einer Hand. × Konservierungslinie Hochkomplexe Giganten für die Bearbeitung von Stahlblechen oder –profilen. Herzstück ist eine Rollenstrahlanlage mit bis zu acht Hochleistungsturbinen. Mehr erfahren × Rollenbahn-Strahlanlage Eine Rollenbahn-Strahlanlage eignet sich perfekt zur Bearbeitung langer Werkstücke im kontinuierlichen Durchlauf. Mehr erfahren × Gehrungsbandsäge Die Hochleistungs-Gehrungsbandsäge HBE520-926G ist für das automatische Sägen von Konstruktions-Baustahl, Profilen und Rohren ausgelegt. Mehr erfahren × Gehrungsbandsäge Die Gehrungssäge HBE420-723G ist für vielseitige Abläng- und Gehrungsschnitte leichter bis mitterer Profile aus Baustahl, Edelstahl oder Aluminium konzipiert. Mehr erfahren × Gehrungsbandsäge Die Hochleistungs-Gehrungsbandsäge HBE610-1256G ist für das automatische Sägen von Konstruktions-Baustahl, Profilen und Rohren ausgelegt. Mehr erfahren × HDX - Bearbeitungszentrum für Stahlprofile Das Profilbearbeitungszentrum HDX von Vernet Behringer ist die schnellste Bohr-, Fräs- und Markiermaschine auf dem Markt. Mehr erfahren Drei Spezialisten. Eine Komplettlösung. Rösler: Rollenbahn-Strahlanlagen und Konservierungslinien Rösler ist weltweit führend in der Entwicklung und Fertigung von Rollenbahn-Strahlanlagen und Konservierungslinien für den Stahlbau und den Stahlhandel. Die leistungsstarken Anlagen ermöglichen das Entrosten, Entzundern und Reinigen von Stahlprofilen, Trägern, Blechen und komplexen Stahlkonstruktionen sowie die automatisierte Aufbringung von Korrosionsschutzbeschichtungen. Als Teil von Partners4Steel liefert Rösler maßgeschneiderte Strahl- und Konservierungslösungen, die sich nahtlos in moderne Fertigungslinien integrieren lassen. Behringer: Präzise Sägetechnik Behringer entwickelt und produziert Hochleistungs-Bandsägen sowie automatisierte Sägesysteme für die Bearbeitung von Stahlträgern, Profilen, Rohren und Blechen. Mit innovativer Sägetechnik und intelligenten Materialflusslösungen sorgt das Unternehmen für präzise Schnittergebnisse und wirtschaftliche Produktionsprozesse. Vernet Behringer: Bohr- und Bearbeitungszentren Vernet Behringer ist Spezialist für automatisierte Bohr-, Fräs-, Markier- und Bearbeitungszentren für den Stahlbau. Das Unternehmen entwickelt leistungsfähige Fertigungslösungen für Profile, Winkel und Bleche sowie individuelle Automatisierungssysteme, die höchste Präzision und Produktivität gewährleisten. Was unsere P4S-Kunden sagen Butzkies Stahlbau, Krempe Vollautomatische Split-Line zum Strahlen, Bohren, Fräsen und Sägen VIDEO ANSEHEN MCR Lausitz GmbH, Spremberg Bearbeitung von Eisenbahnkomponenten VIDEO ANSEHEN Handelshof Riesa GmbH, Riesa Vollautomatische Bearbeitungslinie zum Sägen, Bohren, Strahlen und Lackieren VIDEO ANSEHEN × Auszug aus unserer Kundenliste Wir sind Ihr Partner im Bereich abgestimmter Fertigungslinien und beraten Sie gerne. Vasili Schaermann Sales Manager Strahltechnik Bereich Stahlbau/Stahlhandel Rösler Oberflächentechnik GmbH +49 9533 / 924-254 E-Mail Contact Patrick Rhein Sales Manager Sägeanlagen- / Transport- und Steuerungstechnik Behringer GmbH +49 7266 / 207-300 E-Mail Contact Yannick Beauchamp Sales & Marketing Manager Vernet Behringer +33 380 / 738-873 E-Mail Contact P4S ... not just an empty promise Brochure

Location Rösler UK LDT - GB-Prescot

WORLDWIDE Rösler UK LTD Unity Grove, Knowsley Business Park GB-Liverpool, Merseyside L34 9GT +44 151 4820444 +44 151 4824400 rosler-uk@rosler.com Rösler UK, at their Knowsley Customer Experience Centre, offer testing of customer parts, process development and subcontract finishing. Consumable products are delivered out of Knowsley on a three working day basis. Technical managers backed up by a service, after sales and customer service department. Rösler UK produce, supply, install, commission and service a range of surface finishing equipment and related abrasive media and compounds, all of which is supplied from within the group. The company views quality as the supply of efficient service in terms of reliability, performance to specification, delivery, cost and financial control. Our service for you directly on site After Sales & Service / Spare parts Customer Experience Centre Automation Training Subcontracting Finding a better way ... After Sales & Service / Spare parts We are able to offer you expert visits and maintenance contracts tailored to the machine and its usage rate, spare or wear parts, process improvement and advice in terms of maintenance, repair and overhaul. With a large stock of spare and wear parts into our logistics centre, we guarantee the availability of your parts and a fast delivery. We also offer you the possibility with our "Retrofit" service to upgrade your current machines. Customer Experience Centre (CEC) Our CEC is equipped with mass finishing machines, shot blasting machines, centrifuges for water treatment and post-processing machines for 3D parts. We have the ability to determine the best process for part finishing and wastewater treatment. Furthermore, we can evaluate and demonstrate the results obtained using a complete internal measurement laboratory. The R&D activity, integrated into business processes, can support special developments, fostering innovation and continuous improvement. Automation One of our main activities is the construction of automated systems and our priority is to make our customers' projects a reality. Our Engineering department uses the most modern drawing tools, studying the feasibility of each project to share possible solutions with customers in terms of piece handling, connection between machines and software to be used. Training We offer training in the fields of mass finishing, wastewater treatment, shot blasting and post-processing of parts produced with 3D printing. Through the training programme, our goal is to transfer our knowledge and experience in order to support our customers in their industrial development. Subcontracting Our facility has a dedicated subcontract workshop and AM service bureau so when you need additional capacity requirements, have single or small batches that need processing, it is good to know a solution exists. Whatever the reason, Rösler UK Ltd offer a subcontract service for surface preparation and/or finish with the guarantee of a quality result and consistent finish. With a full range of machines plus the comprehensive choice of abrasives (media and compound) we assure you of a perfect finish, first time, every time. Your contact for our service Sales Colin Spellacy Phone: +44 7768912961 E-Mail Subcontracting Dave Williams Phone: +44 151 4824 429 E-Mail After Sales Sam Humphreys Phone: +44 151 4824 426 E-Mail Service Stefan Umbers Phone: +44 151 4824 410 E-Mail Surface technology is in our DNA. We look forward to your inquiry! send Inquiry Daniel Tweer Managing Director rosler-uk@rosler.com Follow us on social media

Safety data sheets

CONSUMABLES SAFETY DATA SHEET Our safety data sheets are prepared in accordance with the currently valid regulation. Thanks to our extensive knowledge, we are able to provide safety data sheets to all European countries in their national languages. Outside the EU, applicable national regulations are taken into account. If you have any questions on the subject of product safety, please do not hesitate to contact us. Additional information: Abrasive products such as ceramic and plastic media, as well as all products made from natural raw materials are referred to as products. Since the changeover to the GHS (Globally Harmonised System of Classification and Labelling of Chemicals), there is no longer an obligation to provide safety data sheets for products. Technical information is available for these products. In the search box, please enter the product name without additional product description. Remove spaces, and use "-" as special character. (e.g. Compound ZF115/1 as ZF115-1, Flocculant AR 8401 as AR8401). For media and other products only enter the media type without the shape and size designation e.g. RPM).

Location Tubize

WORLDWIDE Rösler Benelux B.V. Lenniksebaan 451 1070 Anderlecht België +32 2 361 0200 rosler-be@rosler.com Rösler Benelux B.V. in Anderlecht (B) is a subsidiary of the German Rösler Oberflächentechnik GmbH and a sister company of Rösler Benelux in Oss (NL). Six members of staff are employed at our site in Belgium. The Rösler Group is an attractive family business that specializes in the production and supply of machines and consumables for mechanical surface finishing, e.g. mass finishing, shot blasting, cleaning and the finishing or post-processing of 3D-printed workpieces. In addition to the sale of machines, at Rösler Benelux we also specialize in the development of customer-specific finishing processes in our Process Development Center in Oss. Our site in Oss also has its own Customer Experience Center, which customers from all Benelux countries and the German border are able to use for outsourcing the above-mentioned surface finishing processes. We also offer a wide range of other services, replacement parts, training and process support. With our own servicing department and a professional team of field service technicians, we are able to support our customers in the Benelux countries and the German border quickly and efficiently, helping to maintain, repair and overhaul their machines. In Oss, Rösler has its own warehouse from where we supply customers in the sales region with finishing media, compounds, drying media, cleaning and blast media. Our service for you directly on site After Sales & Service / Spare parts Customer Experience Center Automation Training Subcontracting Finding a better way ... After Sales & Service / Spare parts Our service experts offer professional visits and service agreements, which we tailor to your machine and rate of usage. We are also happy to provide suggestions for improving your processes and tips on maintaining, repairing and overhauling your machines. Our TuneUp service also offers you the opportunity to upgrade your current machines. With a large stock of spare parts and consumables in our logistics center, we can guarantee availability of parts and quick delivery. Customer Experience Center (CEC) Our CEC is equipped with mass finishing systems, shot blasting machines, centrifuges for process water treatment and post-processing machines for 3D parts. We are able to determine the best process for finishing parts and treating process water. In addition, we can assess and demonstrate these results through our in-house measurement laboratory. The R&D department is fully integrated in our businesses processes and can support special developments, helping to promote innovation and continuous improvement. Automation One of our main activities is the manufacturing of automated systems, and our highest priority is fulfilling our customers’ project requirements. Our engineering department works with the latest drawing tools and tests the viability of every project to demonstrate possible solutions to the customer with regard to parts handling, linking machines and the proposed software. Training We offer training in mass finishing, process water treatment, shot blasting and the post-processing of 3D-printed parts. Our aim is to share our knowledge and experience through our training program in order to support customers with their industrial development. Subcontracting in the Surface Finishing Center In our Surface Finishing Centre in Oss, we have our own machinery consisting of more than 40 mass finishing and shotblasting machines. With our own full range of machines for vibratory grinding, shot blasting, air blasting and AM solutions, we can offer services in our usual top quality to support you with short-term additional production requirements, pre-series production or the outsourcing of production runs without the need to invest in a machine. In our Surface Finishing Center, we offer the following processing options: Deburring and Edge Rounding Smoothing and Polishing Roll skin removal and derusting Degreasing and Cleaning Matting and Texturing 3D Post Processing Wet blasting More details to our subcontracting Your contact for our services Sales E-Mail Service E-Mail Spare parts E-Mail Subcontracting E-Mail CURRENT VACANCIES Rösler Benelux B.V. in Oss is part of the international organisation Rösler Oberflächentechnik GmbH; the world's largest manufacturer of machines and process media in the field of deburring, polishing, cleaning, shot blasting and AM post-processing. Rösler Benelux B.V. is a sales and service organisation employing around 45 people. They supply high-quality surface finishing machines, techniques and solutions in a B2B environment within the Benelux and German border. Medewerker testcentrum Surface technology is in our DNA. We look forward to your inquiry! send Inquiry Kurt Beyens Managing Director rosler-nl@rosler.com Follow us on social media

Safety data sheets

Safety data sheets Our safety data sheets are prepared in accordance with the currently valid regulation. Thanks to our extensive knowledge, we are able to provide safety data sheets to all European countries in their national languages. Outside the EU, applicable national regulations are taken into account. If you have any questions on the subject of product safety, please do not hesitate to contact us. End-Use Declaration Abrasive products such as ceramic and plastic media, as well as all products made from natural raw materials are referred to as products. Since the changeover to the GHS (Globally Harmonised System of Classification and Labelling of Chemicals), there is no longer an obligation to provide safety data sheets for products. Technical information is available for these products. In the search box, please enter the product name without additional product description. Remove spaces, and use "-" as special character. (e.g. Compound ZF115/1 as ZF115-1, Flocculant AR 8401 as AR8401). For media and other products only enter the media type without the shape and size designation e.g. RPM). If you have any questions on the subject of product safety, please do not hesitate to contact us. send Inquiry

Partners4Steel are your specialists in the field of drilling, sawing and shot blasting technology

Partners4Steel: Turnkey Process Lines for Structural Steel and Steel Distribution — All from a Single Source Three partners, decades of experience, and one shared goal: tailored complete solutions for steel distribution and steel processing Through Partners4Steel , companies gain access to high-performance complete solutions for structural steel and steel distribution — from initial planning through to the turnkey production line. The partners develop and implement custom-engineered systems worldwide, in which sawing systems, drilling centers, and shot blast machines work together in a precisely coordinated process. The seamless integration of all processing steps results in efficient production processes with no losses at system interfaces. This reduces downtime, increases productivity, and ensures consistently high machining quality. Maximum Planning Reliability in System Engineering Even during the project planning phase, customers benefit from structured planning, transparent project management, and precise configuration of the entire production line. All machinery and processes are individually tailored to the requirements of steel processing, creating economically viable and future-proof production solutions. Global Expertise from a Single Source More than 2,000 employees pool their expertise within the Partners4Steel network. Together, they implement integrated production lines for the steel industry worldwide and support companies with innovative solutions for sawing, drilling, and shot blasting — reliably, efficiently, and all from a single source. × Preservation Line Highly complex, large-scale systems for the processing of steel sheet metal plates or profiles. The heart of each system is a roller blast machine equipped with up to eight high-performance turbines. More info × Roller Conveyor Blast Machine A roller conveyor blast machine is ideally suited for the continuous-pass processing of long workpieces. More info × Miter Bandsaw The HBE520-926G high-performance miter bandsaw is designed for the automatic sawing of structural steel, profiles, and tubes. More info × Miter Bandsaw The HBE420-723G miter saw is designed for versatile cutoff and miter cutting of light to medium profiles in structural steel, stainless steel, or aluminum. More info × Miter Bandsaw The HBE610-1256G high-performance miter bandsaw is designed for the automatic sawing of structural steel, profiles, and tubes. More info × HDX — Machining Center for Steel Profiles The HDX profile machining center from Vernet Behringer is the fastest drilling, milling, and marking machine on the market. More info Three Specialists. One Complete Solution. Rösler: Roller Conveyor Blast Machines and Preservation Lines Rösler is a world leader in the development and manufacture of roller conveyor blast machines and preservation lines for structural steel and steel distribution. These high-performance systems enable rust removal, descaling, and cleaning of steel profiles, beams, sheet metal plates, and complex steel structures, as well as the automated application of corrosion-protective coatings. As part of Partners4Steel, Rösler delivers custom-engineered shot blasting and preservation solutions that integrate seamlessly into modern production lines. Behringer: Precision Sawing Technology Behringer develops and manufactures high-performance bandsaws as well as automated sawing systems for the processing of steel beams, profiles, tubes, and sheet metal plates. With innovative sawing technology and intelligent material flow solutions, the company ensures precise cutting results and economical production processes. Vernet Behringer: Drilling and Machining Centers Vernet Behringer specializes in automated drilling, milling, marking, and machining centers for structural steel applications. The company develops high-performance manufacturing solutions for profiles, angles, and sheet metal plates, as well as custom automation systems that guarantee the highest levels of precision and productivity. What Our P4S Customers Are Saying Butzkies Stahlbau, Krempe Fully Automated Split Line for Shot Blasting, Drilling, Milling, and Sawing View video MCR Lausitz GmbH, Spremberg Machining of Railway Components View video Handelshof Riesa GmbH, Riesa Fully Automated Process Line for Sawing, Drilling, Shot Blasting, and Painting View video × Selection from Our Customer List We are your partner for coordinated production lines and are happy to advise you. Vasili Schaermann Sales Manager Strahltechnik Bereich Stahlbau/Stahlhandel Rösler Oberflächentechnik GmbH +49 9533 / 924-254 E-Mail Contact Patrick Rhein Sales Manager Sägeanlagen- / Transport- und Steuerungstechnik Behringer GmbH +49 7266 / 207-300 E-Mail Contact Yannick Beauchamp Sales & Marketing Manager Vernet Behringer +33 380 / 738-873 E-Mail Contact P4S ... not just an empty promise Brochure

Location Concorezzo (MB)

WORLDWIDE Rösler Italiana S.r.l. Via Elio Vittorini 10/12 I-20863 Concorezzo (MB) +39 039 611521 rosler-it@rosler.com Rösler Italiana S.r.l. is a subsidiary of Rösler Oberflächentechnik GmbH in the industrial area north-east of Milan, near the city of Monza, and specializes in surface finishing technology. Located on a modern site of approx. 20,000 m², we employ over 70 employees. We manufacture mass finishing systems and machines, centrifuges, process water treatment systems and plastic finishing media. In addition, we sell machines and consumables manufactured by our parent company and other companies in the group. With our engineering and R&D departments, we are able to seamlessly integrate surface finishing processes into our customers’ production processes, including projects that meet the requirements of Industry 4.0. The Italian site has its own Customer Experience Center (CEC), from where we offer our customers tailor-made solutions for surface finishing. A number of additional services round off our portfolio, e.g. support, training and the supply of replacement parts. Rösler Italiana S.r.l. has a commercial export service. Another company within the group, AM Solutions S.r.l. – Manufacturing service partner, is also based at the same site as Rösler Italiana S.r.l. Our service for you directly on site After Sales & Service / Spare parts Customer Experience Center Automation Manufacturing Training Finding a better way ... After Sales & Service / Spare parts Our service experts offer professional visits and service agreements, which we tailor to your machine and rate of usage. We are also happy to provide suggestions for improving your processes and tips on maintaining, repairing and overhauling your machines. Our TuneUp service also offers you the opportunity to upgrade your current machines. With a large stock of spare parts and consumables in our logistics center, we can guarantee availability of parts and quick delivery. Customer Experience Center (CEC) Our CEC is equipped with mass finishing systems, shot blasting machines, centrifuges for process water treatment and post-processing machines for 3D parts. We are able to determine the best process for finishing parts and treating process water. In addition, we can assess and demonstrate these results through our in-house measurement laboratory. The R&D department is fully integrated in our businesses processes and can support special developments, helping to promote innovation and continuous improvement. Automation One of our main activities is the manufacturing of automated systems, and our highest priority is fulfilling our customers’ project requirements. Our engineering department works with the latest drawing tools and tests the viability of every project to demonstrate possible solutions to the customer with regard to parts handling, linking machines and the proposed software. Manufacturing A large number of mass finishing machines suitable for diverse finishing processes are manufactured at the Italian site and are used worldwide. We offer our customers the entire range of standard machines as well as customer-specific options, both manual and automated. Our Italian factory produces plastic finishing media "Made in Italy” in three different compositions: polyester, urea and thermoplastic (patented and made with recycled PET). Training We offer training in mass finishing, process water treatment, shot blasting and the post-processing of 3D-printed parts. Our aim is to share our knowledge and experience through our training program in order to support customers with their industrial development. Your contact for our services Machinery and plants Sales E-Mail Consumable Products Sales E-Mail Assistance and spare parts E-Mail Export E-Mail Surface technology is in our DNA. We look forward to your inquiry! send Inquiry Marco Barsotti Managing Director rosler-it@rosler.com Downloads La Finitura Circolare Prodotti chimici di consumo Trattamento superficiale dei componenti medicali ISO 9001:2015 Certificato Rösler Italy IT EN ISO 45001-2023 Certificato Rösler Italy IT EN Politica QSA IT-EN Follow us on social media

Polishing is a specially designed process technology if the piece is to reach its optimal function and life span

POLISHING AND SMOOTHING High-Gloss Polishing of Metal Materials and Stainless Steel: Surface Finishing for Maximum Functionality and Aesthetic Industrial Polishing and Smoothing as Core Processes in Mass Finishing (Vibratory Finishing) Very smooth and glossy metal surfaces, particulary stainless steel, are synonymous with high quality and aesthetics. A perfectly polished surface may also be vital for the optimal functionality and lifespan of a product. High-gloss polishing of stainless steel seeks to optimize workpiece surfaces through precise material removal at the micrometer level (e.g., removing scratches or defects), thus enhancing both functional and aesthetic properties. Smoothing is primarily focused on creating a surface with low roughness and high load-bearing capacity, with less emphasis on visual appearance. Applications and Technologies for high gloss metal objects and surfaces Polishing, stainless steel polishing, high-gloss polishing, and smoothing often evoke vivid images: shiny rims reflecting sunlight without a single scratch, premium jewelry polished to perfection, polished stainless steel, or orthopedic components such as extremely smooth knee joints and medical instruments. Polished stainless steel surfaces in kitchens resist dirt and water stains. Mirror-finish surfaces appeal visually and offer a tactile pleasure. Polished surfaces offer more than aesthetics: they are often necessary for technically flawless usability - stainless steel surfaces, for instance, are used in the food industry because they are more hygienic and easier to clean. Polishing and smoothing (mass finishing) are also applied to ensure processes run “frictionlessly.” High-performance surfaces with low roughness are in demand in medical technology, turbine construction, and automotive applications. Polishing in these areas can optimize cleaning, wear behavior, energy consumption, and noise levels. Polishing enhances both visual and functional qualities of smooth surfaces. This can be achieved mechanically (ranging from cloth, polishing compounds, or polishing wheels to mass finishing systems as classic polishing equipment) or chemically. Targets often include roughness values under Ra 0.05 μm, sometimes reaching Ra 0.02 μm. Preprocessing through grinding and cleaning is usually vital before the polishing step. In industrial environments, mass finishing is often the most cost-effective method for polishing and smoothing small to medium-sized parts. We offer customers a dedicated program of abrasive media and polishing compounds, along with a wide range of vibratory and mass finishing systems for both wet and dry processes. When selecting the best equipment, special attention should be given to part handling. High-quality surfaces - particularly demanding stainless steel surfaces - require gentle treatment during processing and careful handling before and after finishing. ISF ® and Keramo-Finish ® : Specialized Methods for Polishing and Smoothing ISF ® and Keramo-Finish ® are applied in high-precision surface finishing of components with special demands, such as in aerospace or automotive applications. ISF ® is a chemically assisted mass finishing process that produces smooth, strength-enhancing surfaces using conversion-layer forming compounds and abrasive media. It improves lifespan, reduces friction and noise, and is also known as the "REM process," producing super-fine, glossy, or decorative surfaces. Keramo-Finish ® uses special ceramic polishing media and fine polishing compounds to gradually polish surfaces to high-gloss. Early stages remove more material, while final stages achieve high-gloss finishes with extremely low roughness (up to Ra 0.03 μm) while densifying the surface for durability and improved functionality. The special challenge: polishing and smoothing stainless steel Technical challenge Polishing stainless steel is much more demanding than processing conventional metals. This is due to the special properties of the material - above all its low thermal conductivity, high toughness, and natural passive layer of chromium oxide. These factors make stainless steel technically challenging, but also particularly durable and corrosion-resistant. Thermal and mechanical characteristics Heat dissipation is particularly important in mechanical polishing processes. Heat can lead to discoloration, surface damage, and increased susceptibility to corrosion. Good temperature control, low cutting speeds, and additional cooling are therefore essential. Stainless steel is also mechanically demanding: it tends to work harden and “smear” during polishing instead of removing cleanly. This slows down the process and requires a coordinated approach with suitable tools and abrasives. In addition, stainless steel is sensitive to scratches. A high-quality surface therefore requires a step-by-step approach with finely graded grit sizes and thorough cleaning between processing steps. Uniform processing is particularly difficult with complex geometries, but is necessary to ensure dimensional accuracy and a homogeneous finish. Special Methods and Safety Considerations The passivation layer may be damaged by mechanical polishing and must be restored chemically or via electropolishing, which offers uniform, stress-free removal. Chemical or plasma polishing is also used for medical and food-grade surfaces. Quality, Standards, and Cost Efficiency Industries such as food and medical technology demand strict surface quality, often defined by roughness (e.g., Ra < 0.8 μm). Quality assurance uses visual inspections, roughness measurements, and corrosion testing. Stainless steel polishing is more labor-intensive and costly than other metals due to longer processing, specialized equipment, media, and post-treatments. However, polished stainless steel surfaces are durable, hygienic, and low-maintenance, making the investment worthwhile. Our experts will be happy to advise you on your specific challenge in the field of stainless steel polishing. Importance of Stainless Steel Polishing in Medical Technology Stainless steel is one of the top three materials used in medical technology. It is primarily used for everyday items such as surgical instruments, operating tables, and syringe sets. These items must meet the highest hygiene standards to prevent the colonization of germs and bacteria. Stainless steel is particularly suitable as a manufacturing material because it is corrosion-resistant, easy to clean, and biocompatible. Appropriate surface treatment maximizes the positive effect that the material inherently provides: a polished and smoothed stainless steel surface is easier to clean and sterilize, which supports the highest hygiene standards in medical applications. In sensitive areas such as surgery or implant technology, this is crucial for patient safety. Visual and haptic requirements also play a role, for example in instruments that must be guided with precision. Overall, polishing and the use of stainless steel materials contribute significantly to the functionality, safety, sustainability, and quality of medical technology products. What should you know about polishing and smoothing? Frequently asked questions What is the difference between polishing and smoothing? Polishing, including stainless steel, is a fine finishing method to create shine/high-gloss with minimal material removal. Smoothing primarily reduces surface roughness, with appearance ranging from finely textured to polished. Which materials can be polished? Almost all solid materials: tool steel, stainless steel, aluminum, brass, copper, titanium, hard metals, ceramics, plastics, glass, and crystalline materials can be polished. What are the main polishing methods? Mechanical polishing (manual, machine, cloth, or polishing wheel with loose abrasives), electrolytic polishing, DryLyte (dry electropolishing), plasma polishing, Isotropic Superfinishing (ISF ® ), mass finishing (vibratory finishing), dry or wet polishing, Keramo-Finish®, or ball polishing. Mechanical vs. electrolytic polishing Mechanical polishing, including mass finishing in wet or dry modes, uses abrasive media and mechanical motion. Electrolytic polishing, such as the DryLyte process, combines electrochemical material removal with mechanical movement. Achievable roughness values Depending on pretreatment, roughness can reach up to Ra 0.05 μm. Does polishing improve corrosion resistance? Polished or smoothed surfaces have fewer defects, scratches, or burrs where moisture and dirt could accumulate, improving corrosion resistance. For extensive protection, polishing is combined with passivation or coating depending on material and application. Applications Across Industries Medical technology : Polished surfaces are vital for biocompatibility, hygiene, and cleanability of instruments, implants, and medical devices. Automotive: Polishing and smoothing optimize aesthetics (e.g., rims), wear, energy efficiency, noise, and torque transmission. Food, pharma, and chemical industries: Low roughness prevents dirt and microbial adhesion and facilitates cleaning. Mechanical engineering and bearing industry: Polished and smoothed surfaces improve tribological properties and reduce energy and noise. Aerospace: Smooth surfaces minimize drag, prevent material fatigue, and enhance aerodynamic efficiency. Use the Solution Finder to find the right system for your processing method. Solution finder