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Wire mesh belt blast machines

SHOT BLASTING Wire mesh belt blast machine Equipped with up to 8 GAMMA G blast turbines Easy to integrate into production line Low ergonomic feed height Overlapping, easily removable wear plates Large dimensioned maintenance and inspection doors, easy to open, limit switch protected Optional consideration of Industry 4.0 criteria RDGE wire mesh belt blast machines The RDGE wire mesh belt blast machine is a true multi-talent in homogenizing surfaces, and can be used for de-sanding, deburring, roughening, cleaning, and descaling, among other things. Thanks to its specific design, this wheel blasting machine is particularly suitable for processing long, flat, or voluminous parts. However, even small work pieces that are not suitable for roller tables (e.g., castings, flame-cut parts, or car body parts) can be blasted economically and reliably using a wire mesh belt blast machine. Parts are transported on a high-strength, endless wire mesh belt. The optimum position of the standard four (maximum eight) high-performance turbines mounted horizontally on the housing guarantees clean blasting of even the most complex geometries. Thanks to the special arrangement, the lower turbines blast through only one belt layer. This minimizes the formation of blast shadows on the part, also known as the “cover effect”. Wire mesh belt blast machines are commonly used in foundries or forging shops. Yet they are also ideally suited for roughening and deburring flame-cut parts, steel structures, and die castings. fact sheet brochure Video Discover our wire mesh belt blast machines in 360° Mouseover Zoom loading... Additional Components Turbines With Gamma G and Rutten Gamma we have turbines with innovative throwing blade designs for maximum efficiency. Discover product Dust collector Our proven and versatile dust collectors ensure a low residual dust content - and are easy to handle. Discover product Automation The use of robots and handling systems is indispensable today - we integrate our equipment into the most complex production lines. Discover product Digitization We are driving the transformation of surface processing towards Industry 4.0 - with our Rösler Smart Solutions. Discover product Rösler Academy Always on the pulse of surface technology: The training center for our customers and for our most important asset - the minds of our employees. Discover product previous next You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Foundries and forge shops EN

VB-Systems

SHOT BLASTING VB-Systems Robust manual blasting unit with double side doors Special rubber coating for high wear protection and noise reduction Recycling systems for blast media preparation optional Numerous sizes and options available Optional loading station with loading cart Motorized turntable optional The large side access doors of this machine series makes loading and unloading of workpieces easy.We offer these systems in the version injector blasting (S) or pressure blasting (P) versions. The design is modular, so components such as turntables and rotating baskets can be easily added. A wide range of options is also available, such as automatic nozzle movements, extended abrasive preparation or additional wear protection. Injector blast machines 1 / 3 Injector blasting machine VB S The system features a special inner rubber coating for high wear protection and improved noise insulation. Its recycling systems can be equipped with microcyclones or operated with stand-alone cyclones. The system can be combined with a high quality blasting system with ATEX filter. Many sizes and numerous options are available, such as loading cart with integrated turntable for ergonomic loading and unloading. fact sheet 2 / 3 Pressure blasting machine VB P The separate pressure system has a large pressure vessel for long blasting sequences. The system works with any type of abrasive, from steel shot to plastic media and nutshells. A basic abrasive preparation system is included, this can be upgraded at any time to accommodate high-end processes. Many options and configurations are available to suit the customer's application situation and specifications. fact sheet 3 / 3 VB 250 P Large, customized pressure blast machine The VB 250 P pressure blast machine is a large unit for processing large and/or heavy parts. Its robust industrial design allows for heavy-duty use. The special rubber coating provides high wear protection and good noise reduction. Workpieces are loaded outside the booth onto a rotary table that swings into the processing area on a swivel arm. The rotary table movement is manual or motorized. fact sheet You want only the best for your surface? We will gladly help you! send Inquiry Phone

RSK Blasting cabinet

SHOT BLASTING RSK blast cabinet Injector nozzles connected directly to blast media hopper High intensity thanks to strong pressure and high blast media acceleration Easy loading thanks to large front door Integrated powerful cartridge dust collector Hardly any dust deposits thanks to steep inspection window Manual or semi-automatic operation possible Rösler blast cabinets are flexible and compact standard systems that have proven themselves thousands of times. Its front sliding door provides generous access for loading and unloading work pieces (e.g. with the help of a crane or forklift). We offer abrasive injector blasting (RSKI) as well as pressure blasting (RSKD) versions. The cabinet design is modular so that components such as rotary tables and rotating baskets can be easily added. A wide range of options is also available (e.g. automatic nozzle movements, advanced blast media preparation, or additional wear protection). RSKI – Manual abrasive injector blast cabinet We offer our RSKI in manual or automated version. A decisive advantage of the system in manual operation is the maximum flexibility of the nozzle movement. The system is easy to operate and maintain. fact sheet Brochure RSKD – Manual pressure blast cabinet We offer our RSKD in manual or automated version. A decisive advantage of the system in manual operation is the maximum flexibility of the nozzle movement. The system is easy to operate and maintain. fact sheet Brochure You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Airblast EN 273.pdf PDF

AST-Systems

SHOT BLASTING AST-Systems Compact, ergonomic system design Designed for external and internal blasting of work pieces Use of a separate internal blast lance for long work pieces Swivel-out rotary table for ergonomic loading from the outside Extensive process monitoring options Flexible, robot-guided blast nozzles Compact robot shot blast machine with swivel-out rotary table The motorized rotary table is mounted on an electric swivel arm. This makes it possible to load and unload parts outside the machine. The system is also compact and ergonomic. In the system, the robot can process the work piece with various tools. It is possible to add satellites and/or a vertical lance to the rotary table for internal processing. fact sheet Brochure You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Airblast EN 273.pdf PDF

Magnetic separator

ADDITIONAL COMPONENTS Magnetic separator Magnetic separation The possibility to magnetically separate ferro-magnetic work pieces of different shapes and sizes from the media provides many mass finishing operations with a significant boost in efficiency, performance and operational comfort. Magnetic separators allow the complete separation of the media from the work pieces. For trouble-free downstream manufacturing ope- rations, magnetic work piece separation ALWAYS REQUIRES an effective de-magnetization system! De-magnetization versions: Plate de-magnetizing solutions (integral part of the MS/E-V and MS/E belt magnetic separators) Rotary drum magnetic separators (optionally available with basic de-magnetization system) Special solutions (tunnel de-magnetization or conveyor belts with one or two de-magnetization plate zones) You want only the best for your surface? We will gladly help you! send Inquiry Phone

Noise protection

ADDITIONAL COMPONENTS Noise protection Noise protection systems Noise protection measures create a comfortable working environment. The noise emission of vibratory mass finishing systems depends on the machine size, the processing intensity, the shape and size of the processing media and the work pieces. Without noise protection the noise levels are typically around 80 to 95 dB(A) and can reach peak levels as high as 140 dB(A). Noise absorbing lids Effective reduction of the noise level with hinged noise absorbing lids Manual operation, supported by gas springs Pneumatic operation, alternatively, operation by electric motor Noise absorbing cabins Complete enclosure significantly reduces the noise level The ideal solution for interlinked, automated mass finishing systems Easy access for cleaning, maintenance and inspections You want only the best for your surface? We will gladly help you! send Inquiry Phone

Tumble belt blast machines

SHOT BLASTING Tumble belt blast machines Fully automatic parts handling for loading and unloading Equipped with GAMMA G blast turbine Standalone system Easy to integrate into production line Optimum parts mixing thanks to flow-optimized trough belt design Low and simple maintenance, minimal maintenance costs Tumble belt blast machine are suitable for the derusting, deburring, roughening, or cleaning of robust work pieces of any size that are suitable for tumbling. Depending on the type of system, the work pieces are processed in either batches or in continuous operation. The use of a tumble belt blast machine is also ideal for shot peening, matting, or general surface finishing. When it comes to the material of the work pieces, the spectrum ranges from small plastic parts to massive, sand castings depending on the system design, Depending on the system type, the machines are used for blasting transmission parts, forged parts, and light metal components. In the blasting area, the work pieces are constantly in motion. Through the perforated tumble belt, which is made of rubber as standard (but optionally also of steel), the parts are circulated and simultaneously blasted with the aid of up to three high-performance turbines or with compressed air. Typically, up to four turbines are installed in continuous feed tumble belt blast machine. For everyday foundry use, the systems can also be lined with manganese steel plates. This ensures both a longer service life and lower maintenance requirements. Our all-rounder at a glance 1 / 3 RMBC tumble belt blast machine The tumble belt blast machine is also referred to as a loop belt machine. Inside the blast chamber, the work pieces are constantly in motion thanks to an endlessly rotating rubber or steel belt with continuous mixing. fact sheet brochure 2 / 3 RMBD continuous feed tumble belt blast machine The continuous feed tumble belt blast machine allows the continuous processing of both bulk goods and work pieces with complicated geometries. fact sheet brochure Video 3 / 3 Loop belt shot blast machine SBM The SBM loop belt shot blast machine is particularly suitable for gentle and batch-clean processing of bulk goods with small dimensions. The loop belt shot blast machine can be easily integrated into the automatic sequence of a complete process chain. fact sheet brochure Discover our all-rounders in 360° Mouseover Zoom loading... Additional Components Turbines With Gamma G and Rutten Gamma we have turbines with innovative throwing blade designs for maximum efficiency. Discover product Dust collector Our proven and versatile dust collectors ensure a low residual dust content - and are easy to handle. Discover product Automation The use of robots and handling systems is indispensable today - we integrate our equipment into the most complex production lines. Discover product Digitization We are driving the transformation of surface processing towards Industry 4.0 - with our Rösler Smart Solutions. Discover product Rösler Academy Always on the pulse of surface technology: The training center for our customers and for our most important asset - the minds of our employees. Discover product previous next You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Foundries and forge shops EN Shot Peening EN

Straight tubs are very suitable for large and sensitive parts

MASS FINISHING Tub vibrators Ideal solution for long or bulky work pieces Can be used for almost all mass finishing processes Individual processing or batch operation possible Work bowl can be divided into individual compartments Efficient operation thanks to flange-mounted drive units Time and cost savings thanks to automatic loading and unloading For the processing of particularly large-volume and/or heavy work pieces in the mass finishing process, Rösler trough vibrators have proven themselves time and again. These systems can be used for all common mass finishing processes – whether deburring, edge rounding, grinding, polishing, or ball burnishing. Tub vibrators are suitable for single part processing as well as for processing several components simultaneously. In the second case, the parts are either separated by dividers or, in the case of sensitive components,mounted on special fixtures. The mode of operation of all variants of Rösler trough vibrators is similar. Driven by vibratory drives adapted to the size and type of system, the grinding or polishing media and the work pieces filled in the working space are set into a roller-shaped, vibrating rotary motion. This type of system is used in numerous sectors such as the aerospace and automotive industries as well as in general mechanical engineering. Compact solutions for large components 1 / 4 Tub vibrator TE Economy tub vibrators from the TE series are driven by a vibration motor flanged directly to the underside of the work bowl. The direct transmission of force lowers energy consumption in combination with effective processing performance and a compact design. Fact sheet Brochure 2 / 4 Tub vibrator TSD The TSD direct drive concept, which is equipped special unbalanced motors from Rösler, is especially powerful, space-saving, and flexible. The drive movement is transmitted directly to the processing mass via the motors flanged to the end walls of the work bowl. As a result of the special drive technology, the TSD tub vibrator is the most powerful on the market. Heavy components weighing several hundred kilograms or even highly delicate work pieces can be processed quickly and intensively thanks to the special drive. Fact sheet Brochure 3 / 4 Tub vibrator TU The mass finishing of components with a length of up to 6,000 mm has long been a firmly established process for economically deburring and rounding them and giving them a uniform surface appearance. This machine group utilizes the drive concept of our successful linear continuous flow installations. The special vibration motors developed by Rösler – with unbalance packs placed evenly underneath the work bowl – allow a uniform and intensive media and parts movement over the entire length of the work bowl. The product range of Fact sheet Brochure 4 / 4 Tub vibrator RMO Rösler mobile trough vibrators with integrated separaton can be integrated completely autonomously into production. For wet processing, this machine technology with the directly installed recirculation tank for the process water is unbeatable. Surface processing as a cost-effective stand-alone solution – directly at the turning and milling center – is thus possible and requires no additional manpower or transport operation. The complete housing of the system technology minimizes noise. Fact sheet Brochure Discover our tub vibrators in 360° Mouseover Zoom loading... Additional Components Consumables We offer our customers the world's largest portfolio of abrasives, compounds and co. - including many unique, customized special solutions. Discover product Centrifuge technology Make your mass finishing process even more sustainable: with clever process water management and our modern centrifuge technology. Discover product Noise protection It can get noisy during surface finishing. We reduce the noise with various measures - for a pleasant working environment. Discover product Service Whether it's plant maintenance or help with process engineering questions: We guarantee you the best all-round support - for the life of the machine. Discover product Rösler Academy Always on the pulse of surface technology: The training center for our customers and for our most important asset - the minds of our employees. Discover product previous next You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Tub vibrators EN Consumables EN

The continuous loading process is just one benefit of continuous flow installations

MASS FINISHING Continuous flow installations Processing of large quantities in a short time Personnel-saving and economical operation Easy integration into existing production lines Different part sizes/weights can be processed High work piece cleanliness thanks to separation and cleaning station Adjustable processing time (from 5 to 20 minutes) If mass finishing needs to integrated into a continuous process, through-feed systems are a logival choice. Through-feed systems are ideally suited for the fully automatic vibratory finishing of stampings, castings, forgings, or machined work pieces. Deburring, grinding, rounding, and ball burnishing are the most common processing methods for through-feed systems. There is a choice of through-feed systems in linear form and in the Rotomatic variant, a special development of Rösler. The numerous special features of our Rösler through-feed systems are continually opening up new fields of application. The sophisticated machine design, conceived for continuous industrial operation under demanding conditions, various work bowl sizes, the robust drive technology, a large-area separating station, and the modern control technology ensure maximum reliability – even under the harshest of operating conditions. No other supplier can offer a more diverse and wider range of through-feed systems. Continuous mass finishing in perfection 1 / 3 Linear A characteristic feature of the linear through-feed systems is the continuous work piece infeed into the U-shaped work bowl, which forms the center of the system. Driven by a powerful Rösler vibration motor, the work pieces are guided through the system. The time intervals during input can be varied individually. Linear through-feed systems are therefore particularly suitable for the fully automatic vibratory finisihing of large and damage-sensitive work pieces. Even high work piece quantities can be processed safely and with high quality thanks to the special working bowl geometry. Fact sheet Brochure 2 / 3 Rotomatic This special development from Rösler is suitable for the continuous processing of damage-sensitive work pieces in confined spaces. The special spiral design allows for “first in–first out” processing. Different channel widths from 150 to 370 mm with various work bowl lengths (up to 27 m possible) open up numerous application areas. Fact sheet Brochure Video 3 / 3 Long Radius The special system for special applications. Equipped with a continuously rising work bowl, these systems are characterized by a high processing intensity and a reliable part/finishing media separation – even with highly complex work pieces. Damage-sensitive and heavy work pieces (e.g., cylindrical rollers from the bearing industry) can be reliably and automatically finished to a high quality. Effective width and depth of the processing channel are identicalensuring optimal work piece embedding and movement. Fact sheet Brochure Discover our continuous flow systems in 360° Mouseover Zoom loading... Additional Components Consumables We offer our customers the world's largest portfolio of abrasives, compounds and co. - including many unique, customized special solutions. Discover product Centrifuge technology Make your mass finishing process even more sustainable: with clever process water management and our modern centrifuge technology. Discover product Dryer Our smart and energy-efficient solutions for smooth and fully automated drying of your workpieces after the vibratory finishing process. Discover product Noise protection It can get noisy during surface finishing. We reduce the noise with various measures - for a pleasant working environment. Discover product Service Whether it's plant maintenance or help with process engineering questions: We guarantee you the best all-round support - for the life of the machine. Discover product Rösler Academy Always on the pulse of surface technology: The training center for our customers and for our most important asset - the minds of our employees. Discover product previous next You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Linear continous feed systems EN Consumables EN

Training program "Mass finishing"

LEARN MORE Training program mass finishing Our seminar program includes basic training courses on mass finishing technology as well as special seminars on process equipment, machine types or industry solutions. MF.1 2 Days Introduction to mass finishing Details MF.2 1.5 Days Rotary and tub vibrators Details MF.3 1.5 Days Process water technology/Centrifuges Details MF.4 1 Day Application technology Details MF.6 2 Days Consumables and their fields of application Details