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ATV-Systems

SHOT BLASTING ATV-Systems Ideal system for large structural components Loading and unloading outside the system High-precision processing by dual-jet robot Suitable for various processes Digital process monitoring Loading and shot blasting possible at the same time Continuous shot blast machine with vertical parts transport The ATV system is often the best solution for machining large structural components (e.g., for aerospace applications). The vertical transport frame moves inside the machine with a CNC motor, which ensures high accuracy. Inside the system, one or two robots can blast on each side of the work piece. Several transport frames can be buffered in front of the system, thereby enabling continuous processing. fact sheet You want only the best for your surface? We will gladly help you! send Inquiry Phone

ARD-Systems

SHOT BLASTING ARD-Systems Suitable for wet or dry blasting System for high production rate and little idle time Ergonomic loading and unloading possible High accuracy and reproducibility of the blasting process High accuracy and reproducibility of the satellite position Extensive options for process monitoring and automation Shot blast machine with swivel door ARD type swing door systems are robust, precise, and automated. The swivel door is equipped with a rotary table, several satellites, and work piece fixtures. Loading and unloading takes place while another part is being processed. This ensures high productivity of the system with little idle time. Fact Sheet Brochure You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Airblast EN 273.pdf PDF

Rösler high energy disc systems efficient alternative to conventional vibratory machines

MASS FINISHING High energy disc systems Up to 15 times higher performance than vibratory equipment Intelligent annular gap technology (Micro Gap) Highest flexibility through individual system configuration Compact and user-friendly system design Optimized work bowl geometry for even more economical use Expandable up to a fully automatic processing line Our high energy disc systems make mass finishing more efficient than ever before. Compared with conventional vibratory finishing, a 10- to 15-fold increase in performance can be achieved with the help of centrifugal force. High energy disc systems are inspiring not only because of their speed but also because of their processing spectrum. Among other things, they are used for deburring, grinding, rounding, or polishing stampings, castings, forgings, and machined work pieces – from thin-walled to solid. High energy disc systems are used in medical technology, jewelry and eyewear manufacturing, as well as in the automotive sector as well as in many other special applications. The operating principle of a high energy disc system is based on the interaction of the fixed, cylindrical work bowl (or tub) in combination with a spinner, which is separated from the tub wall. The spinner accelerates the work pieces and finishing media, and the centrifugal force generated in the process pushes the mixture of media and work pieces against the work bowl wall, where it continues to move upwards until it is finally returned downwards to the spinner by the force gravity and the cycle begins again. Our high energy disc systems feature an optimized work bowl design, an energy-efficient electric drive, and compact system control and process water supply. We have also revolutionized the market with a particularly economical two-batch system and an absolutely reliable and patented annular gap control and regulation system. Our range of performance boosters 1 / 4 Series E This stand-alone system is the basic version of a Rösler high energy disc system, which can be operated as either an autonomous or modular system. It is suitable for part-on-part finishing as well as for batch processing with media. With the use of an additional screening machine, even complex separation tasks can be solved, and the separation of the work pieces from the grinding media can be facilitated. Fact sheet Brochure 2 / 4 Series E/SM und E/SA These models link the processing unit directly to the work piece separator. This makes the system particularly user friendly. The processing media remains within the system after being separated from the work pieces. The combined working-separating unit is tilted back into the working position after the separation step is completed,returning the media to the work bowl – ready for the next batch. Fact sheet Brochure 3 / 4 Series E-A The concept of the E-A high energy disc systems is an automated work flow in a compact design. This system technology can easily be linked with automated work piece loading and drying systems. Even demanding separation tasks can be solved reliably and reproducibly with this system configuration. Fact sheet Brochure 4 / 4 Series A2 Profi-Line high energy disc systems are designed according to the two-batch system developed by Rösler. The two-batch technology automatically offers simultaneous processing and separation in the best quality. Part mixing from batch to batch can be elimintaed. For particularly large quantities of work pieces, the A2 system can be expanded to an A3 system, thereby enabling the simultaneous processing of three work piece batches. Fact sheet Brochure Discover our high energy disc systems in 360° Mouseover Zoom loading... Additional Components Consumables We offer our customers the world's largest portfolio of abrasives, compounds and co. - including many unique, customized special solutions. Discover product Centrifuge technology Make your mass finishing process even more sustainable: with clever process water management and our modern centrifuge technology. Discover product Dryer Our smart and energy-efficient solutions for smooth and fully automated drying of your workpieces after the vibratory finishing process. Discover product Magnetic separator For trouble-free downstream manufacturing operations, magnetic work piece separation always requieres an effective de-magnetization system! Discover product Noise protection It can get noisy during surface finishing. We reduce the noise with various measures - for a pleasant working environment. Discover product Service Whether it's plant maintenance or help with process engineering questions: We guarantee you the best all-round support - for the life of the machine. Discover product Rösler Academy Always on the pulse of surface technology: The training center for our customers and for our most important asset - the minds of our employees. Discover product previous next You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads High energy disk systems EN Consumables EN

Rösler has over 60 years of experience producing consumables.

PRODUCTS We offer you the world's largest selection of processing consumables The most comprehensive range of consumables on the global market Here at Rösler, we have over 60 years of experience in the production of consumables. Over time, our unique portfolio of mass finishing media and compounds has grown to approx. 15,000 products. This includes many customer-specific solutions, such as the smallest defined-shape ceramic media worldwide. We now offer the most comprehensive range of consumables worldwide. All consumables sold by the Rösler Group have been developed by experts, tested under real-life conditions in our own Customer Experience Centers and optimized. They meet the highest environmental standards. One way that we monitor the quality of our consumable production is through following the strict quality criteria of DIN EN ISO 9001. We also guarantee you complete quality assurance – from the raw material to the release of the end product. During the production of our consumables, we focus in particular on: avoiding the release of harmful emissions into the environment using energy and resources efficiently transitioning to renewable energy using sustainably produced resources avoiding waste and enabling closed-loop material cycles & recycling Thanks to our unique product range and years of process know-how, we can find the best combination of consumables for your individual finishing requirements. Ceramic Media Ceramic media are renowned for being particularly durable and effective. They are excellently suited to the aggressive grinding and edge rounding of hard materials. More information Plastic Media Plastic media are used for the gentle deburring, edge rounding or grinding of brass, aluminum or copper. They are only approximately half the weight of ceramic media. More Information Compounds Compounds are the magic potion of mass finishing – their composition determines the reliability of the vibratory finishing process and the additional effects achieved in addition to the removal of material. They are available as liquids, powders and pastes. More Information Polishing and Drying Media We adapt polishing agents, drying agents and other auxiliary agents to your individual mass finishing process. Defoaming agents, anti-adhesion balls, biocides and many other special compounds complete our full range of vibratory finishing products. More Information Shot blasting media We also provide in-depth, comprehensive advice in relation to shot blasting and all common blast media, which we have at our Customer Experience Center for test purposes. More Information Safety Data Sheets Our safety data sheets are prepared in accordance with the currently valid regulation. Safety data sheets in the local language are available for all European countries. More Information You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Consumables EN

Industrial cleaning systems

MASS FINISHING Industrial cleaning systems Over 30 years of experience in manufacturing of cleaning systems System, accessories, and process chemicals from a single source Simple interlinking with mass finishing systems Interlinking with blast machines for pre/post-cleaning possible Fully automatic system operation, including parts handling Combination of multiple wet cleaning stages with drying possible Industrial cleaning systems are used in countless industries – because wherever production takes place, work pieces have to be cleaned of release agents, oils, chips, or abrasion and much more. We offer our customers industrial cleaning equipment for spray cleaning with aqueous solutions. We focus on the two main types of equipment for interlinking with blast or mass finishing applications: continuous cleaning systems and drum cleaning systems. A functional aqueous cleaning system must meet standardized cleanliness specifications. We therefore coordinate all systems and processes in the best possible way. That’s why we use classic continuous cleaning systems for automatic production systems. Or multi-functional, specially designed mass finishing systems that combine processes: cleaning, pickling, neutralizing, smoothing, polishing, and drying in an automated program sequence. We also want to offer our customers as comprehensive a range as possible in the area of industrial cleaning and therefore also manufacture many cleaning solutons ourselves. These are particularly compatible with our mass finishing compounds. After de-oiling, the work pieces can often be fed into the mass finishing system without subsequent drying. This simplifies the process chain and results in considerable savings. Many Rösler cleaners also work effectively at lower wash temperatures. This also helps conserve energy. Tailor made solutions for clean workpieces 1 / 2 Continuous cleaning systems Depending on the cleaning requirements, several wet zones (e.g., de-oiling, cleaning, rinsing, passivation) as well as downstream processes such as blow-off, drying, and subsequent cooling can be combined. The work pieces are transported by different work piece transport devices such as conveyor chains or stainless steel wire mesh belts. The work pieces can be cleaned lying directly on the conveyor belt or on specific work piece carriers. 2 / 2 Drum cleaning system Rösler drum cleaning systems are mainly used for processing work pieces that are treated as bulk goods (e.g., nuts, bolts, stamped parts). This type of system can also combine several cleaning stages (e.g., de-oiling, cleaning, and rinsing) as well as drying. Our portfolio includes equipment with drum diameters from 450 to 900 mm. You want only the best for your surface? We will gladly help you! send Inquiry Phone

Dryers are specifically designed to handle parts exiting surface finishing processes!

MASS FINISHING Dryer Up to 40% less energy consumption Stain free drying achieveing high luster surfaces Environmentally friendly, organic drying media High flexibility thanks to batch or continuous operation Standard pre-separation Direct interlinking with mass finishing system Almost all processing methods in vibratory grinding are wet processes. In order to be fed into the next production process, work pieces usually must be dried after mass finishing. We offer our customers sophisticated solutions that allow the drying process to follow the vibratory grinding process smoothly and automatically. Among the requirements placed on the systems are that they can be directly connected to the mass finishing system in terms of control technology and that they can be operated in an energy-efficient manner while maintaining high drying performance. We offer four different types of dryers. These process the finished parts continuously or in batches using a drying media depending on the type of system. They are also tailored to the specific requirements of the various industries. In accordance with our one-stop philosophy, the appropriate drying media is also part of our comprehensive portfolio. Our different dryer types 1 / 4 RT Euro-DH rotary dryer The new RT Euro-DH rotary dryer for which a patent application has been filed boasts cost-effective and efficient drying results. The newly developed block heating elements allow energy savings of up to 40% compared with other models available on the market. fact sheet brochure 2 / 4 R…BT belt dryer Belt Dryers are ideal for sensitive work pieces that may get nicked or dinged during the drying process and for parts with deep, small bores in which drying media could become stuck. Complex die cast components in particular are dried with belt dryers because of their size and geometric features. This type of dryer is operated with powerful hot air blowers in order to vaporize a large amount of liquid in a short time (a few seconds). We also offer innovative and patent-pending solutions for energy-saving operation of the systems. fact sheet brochure 3 / 4 R…TT drum dryer High performance drum dryer for drying and polishing scooping or flat work pieces that drag out drying media in vibration rotary dryers or that would blind the separation screen. fact sheet brochure 4 / 4 R...HTZ drying centrifuge The Rösler HTZ series drying centrifuges are ideally suited for stain free drying of small parts, excluding work piece mixtures. By equipping the systems with heated rinsing tanks, the work pieces can additionally be cleaned of loosely adhering contamination (e.g., solid particles). fact sheet brochure Discover our dryers in 360° Mouseover Zoom loading... Additional Components Consumables We offer our customers the world's largest portfolio of abrasives, compounds and co. - including many unique, customized special solutions. Discover product Service Whether it's plant maintenance or help with process engineering questions: We guarantee you the best all-round support - for the life of the machine. Discover product Rösler Academy Always on the pulse of surface technology: The training center for our customers and for our most important asset - the minds of our employees. Discover product You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Dryer EN Consumables EN

Surf-Finisher systems are a innovation from the Rösler mass finishing division!

MASS FINISHING Surf-Finisher Ideal for high-quality, delicate, and complex work pieces Up to 40-fold higher processing intensity than vibratory systems Intelligent process control enables reproducible results Combinable process steps (e.g., pre-grinding, fine grinding, and polishing) Automation and integration into production cells possible Also suitable for large/heavy components With our innovative special systems for single-part processing, we enable the targeted processing of high-quality, demanding work pieces by avoiding contact between the work pieces. Drag finishers, surf finishers, multi-surf finishers, and plunge grinders take mass finishing to a whole new level. These types of systems are used in various configurations in the aerospace, automotive, and medical technology industries as well as in the tooling industry. The basic principle of these types of systems is the same: the work piece or work pieces are attached to a clamping device – either to processing spindles or to a robot – and immersed in the container filled with finishing media. Rotating either the work bowl or the parts on the fixture creates the relative movement between the part and the finishing media. This way, grinding, deburring, polishing, or edge rounding is performed on the part based on the type of finishing media used. Finsihing media especially developed for this intensive processing ensure high-quality and economical processing of the work pieces. Intelligent systems for single part processing 1 / 4 Plunge grinding machines Plunge grinding systems are suitable for heavy and large work pieces with a maximum length of around 800 mm and a maximum weight of up to 800 kilos; these require individual part processing. They are used in particular in the automotive and aerospace industries deburring, grinding, and polishing applications. The working spindle can perform various movements during processing to achieve optimum work piece processing. fact sheet Brochure 2 / 4 Drag Finishers Drag finishers are powerful yet compact systems that can be integrated into any production line and reliably handle complex finishing and polishing operations. At the heart of the systems are two to six working spindles, which hold the parts to be processed and immerse them into the finishing media. Drag finishers are suitable for both wet and dry processing. Depending on the system design, they are equipped with manual work piece clamping or are operated fully automatically with robotics parts handling systems. fact sheet brochure 3 / 4 Surf-Finisher Surf finishing technology is the most intensive type of mass finishing and is particularly suitable for high-quality, complex-shaped work pieces that can be clamped. Compared with conventional vibratory finishing, this technology can increase performance by up to 50-fold. The Rösler Surf-Finisher replaces laborious manual work and is a real alternative to brush or belt sanding or polishing equipment thanks to the highest process stability. fact sheet brochure 4 / 4 Multi-Surf-Finisher The Multi-Surf-Finisher enables the simultaneous processing of several work pieces. Similar to drag finishing systems, parts attached to work piece fixtures are clamped in the system. The difference is that both the working spindles and the work bowl filled with grinding or polishing media rotate during processing. Thus, an even more intensive processing of the work pieces can be ensured. The work pieces can be loaded and clamped manually or automatically via an industrial robot. fact sheet brochure Discover our Surf-Finishers in 360° Mouseover Zoom loading... Additional Components Consumables We offer our customers the world's largest portfolio of abrasives, compounds and co. - including many unique, customized special solutions. Discover product Service Whether it's plant maintenance or help with process engineering questions: We guarantee you the best all-round support - for the life of the machine. Discover product Rösler Academy Always on the pulse of surface technology: The training center for our customers and for our most important asset - the minds of our employees. Discover product previous next You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads High-quality and precise finishing of single components EN Consumables EN

Rösler compounds are based on organic substances, which are almost completely biodegradable.

CONSUMABLES Compounds Compounds – guarantee a high-quality mass finishing process With few exceptions, all mass finishing processes require the addition of “process water”. This is usually supplied to the mass finishing process in the form of fresh water in combination with solid or liquid compounds. The fluid is used to absorb and remove the material removed from the work pieces and finishing media during processing, to keep the media surface open and active, and thus to ensure that the mass finishing process maintains a consistently high level of quality. The added compounds are selected according to the material to be processed, the area of application, and the desired processing objective. While the predecessors of today’s mass finishing compounds were mostly highly alkaline and heavily enriched with complexing agents, the main ingredients of our current compounds are organic substances that are almost completely degradable and do not contain any substances that are hazardous to water. In addition, almost any mass finishing system and process can be operated with a modern processing water circulation system from Rösler. The high-performance centrifuges specially developed for the mass finishing process and the process fluids involved offer excellent purity of the centrifugate thanks to their high separation efficiency of solids (abrasive particles), which is perfectly suited for recirculation. This increases the potential savings in chemical feed stocks and fresh water use and ensures the sustainability of the overall process. In combination with our newly developed long-life compounds, compound savings of up to 60% are possible in this way. Compounds usually have other specific properties that support the respective mass finishing process. 1 / 3 Liquid Liquid compounds that can be easily and flexibly metered with automatic systems can be used for a wide range of applications – from acid pickling to highly alkaline degreasing and corrosion protection for sensitive materials. 2 / 3 Powder We use powder compounds to enhance certain effects of the liquid compounds. For example, if work pieces with a particularly high level of oil or grease enter the process and need to be degreased/cleaned during the mass finishing process or parts need particularly strong corrosion protection. Additional abrasives can also be incorporated into the powder compounds, which are used in addition to the actual finishing media for grinding support. 3 / 3 Paste For some mass finshing processes, we also use compounds in paste form. Well-known products include grinding and polishing pastes for the Rösler Keramo Finish ® process for smoothing and polishing steel, stainless steel, or many other alloys. In general, various mass finishing results can be achieved with pastes – from rough grinding to creation of high-gloss surfaces. You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Consumables EN 130

Dry & Polishing media

CONSUMABLES Polishing and Drying Media Polishing agents, drying agents, and the like – the finishing touches for your perfect process In addition to finishing media, polishing and drying agents are also important processing aids that are essential for carrying out many mass finishing processes at the highest level. They guarantee a stain-free drying process and polish and clean the work pieces after vibratory finishing. In combination with special pastes, they can also be used for scratch-free high gloss polishing. In addition, numerous other auxiliaries and special media round off our process media portfolio. You thus have all the necessary products at your disposal for the perfect surface result and do not have to make compromises when it comes to the quality of your parts. Defoaming agents are used to combat unwanted foam in the processing and process water. Because of the wide variety of fresh water qualities used for the mass finishing process, it may be necessary, especially for certain hardness grades, to control the formation of foam during the actual processing as well as during the cleaning of the process fluid. For this purpose, “defoaming agents” contribute to process stability without leaving residues on the work pieces. Biocides are used to increase system hygiene and process fluid life. Today, the powerful Rösler centrifuges in combination with the optimum compound combinations allow the liquids to be recirculated for periods ranging from several weeks to several months. Contaminants such as oils, greases, or similar buildup from previous processes may necessitate a premature change of the fluid. All circulation compounds from Rösler provide basic protection. However, additional and demand-oriented automatic compound replenishment can considerably extend the service life of the circulation fluid. Rösler Anti-Dust ensures lower dust residues in the dryer, in the surrounding area, and on the work pieces without impairing the drying performance. Adhesion separating balls prevent flat work pieces from sticking to each other during processing, thereby enabling processing on both sides and homogeneously. Stainless steel polishing media such as stainless steel balls, satellites and stainless steel pins are used for ball burinishing and pressure deburring of both ferrous and non-ferrous metal work pieces. Supervelat is a corn cellulose product for stain-free drying and cleaning as well as polishing of all kinds of work pieces. This is also known as corn cob or maizorb. Nutshell granules are a nature product for polishing all types of work pieces. You want only the best for your surface? We will gladly help you! send Inquiry Phone Downloads Consumables EN 130

Shot blasting media

CONSUMABLES Shot blasting media Shot blasting media – the right solution for every blasting challenge The shot blasting process receives its penetrating power from the selection of the optimum shot blast media. There are often several good solutions that lead to the desired result – but only one perfect one. That’s exactly what we find for you – because the employees in our Customer Experience Centers weigh up all the parameters against each other and keep an eye not only on your optimum blasting result but also on factors such as the shot blasting time, the service life of the blast media, and the expected wear and tear on your system. For testing purposes, we have all common shot blast media such as stainless steel, chilled cast iron, corundum, wire grit, and glass beads as well as organic shot blast media such as nutshells or thermoset abrasives and polyamide abrasives available in our Customer Experience Center. After defining your perfect shot blasting process including shot blast media, we will gladly refer you to one of our proven sales partners. You want only the best for your surface? We will gladly help you! send Inquiry Phone